RF Cable Assemblies

One of the primary concerns in RF cable assemblies is signal loss, which can degrade system performance. Our assemblies are constructed using high-quality conductors such astinned, silver-plated, orbare copper,optimizedfor minimal attenuation across a broad frequency range. The design is focused on ensuringlow insertion lossandhigh powerhandlingcapabilities, which are critical for applications where signal fidelity must bemaintainedover long distances or through complex systems. The cables are designed to minimizereturn lossand ensure a consistent50-ohm impedanceto prevent signal reflections. 

Conductor Material

Tinned Copper, Silver-Plated Copper, Bare Copper

Conductor Stranding

7/0.20 mm, 19/0.25 mm, 30/0.20 mm (varies based on cable type)

Voltage Rating

300V to 1000V (depending on the cable design)

Current Rating

2A to 15A (depending on wire gauge and insulation material)

Insulation Material

Teflon (PTFE), FEP, PVC, PE

Product Description

Shielding is vital in environments with significant electromagnetic interference (EMI). Our RF cable assemblies feature multiple layers of shielding options, such asbraided copper,foil shields, andconductive jackets, which provide up to100 dB shielding effectivenessacross a broad frequency range. These shields prevent internal and external interference, ensuring that the RF signalsremainunaffected by surrounding electrical noise. This shielding level is essential for aerospace,defense, and telecommunications applications, where high data integrity is non-negotiable. 

Insulation Resistance

Teflon (PTFE), FEP, PVC, PE

Jacket Material

PVC, PE, TPE, FEP

Jacket Thickness

0.5 mm to 2 mm (depending on the application and environmental needs)

Temperature Range

-55°C to +200°C (depending on insulation material and cable construction)

Flame Retardancy

UL VW-1, IEC 60332-1 (self-extinguishing properties)

Shielding

Braided Copper, Foil Shielding, Double Shielded, Conductive Jacket

Connector Type

SMA, N-Type, TNC, BNC, MCX, MMCX, SMA Female, SMA Male

Power Rating

100W to 1000W (depending on the cable construction and application)

Environmental Rating

IP65, IP67 (dust and water resistance)

Certification

UL, RoHS, CE, MIL-STD (varies based on application and industry requirements)

Technical Advantages

RF cable assemblies must perform reliably in harsh environments. Our cables are designed to meet high durability standards against environmental factors such as extreme temperatures, mechanical stress, and chemical exposure. UsingTeflon (PTFE)orFEP (fluoropolymer)as insulating materials ensures that the cables maintain their integrity under temperatures ranging from-55°C to +200°C, depending on the application. For aerospace or defense applications, we incorporateradiation-resistant materialsto further extend the service life of the assemblies in high-radiation environments. 

Precision is key when integrating RF cable assemblies with connectors. Our cables are compatible with various connectors, includingSMA,TNC,N-type,BNC, andMCX, ensuring a precise fit and reliable electrical performance. We also offer customized terminations to meet specific requirements such ascrimping,soldering, orcold welding. This flexibility ensures that your RF cable assemblies are fully integrated into your system without compromising signal quality or reliability. 

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Industry Applications

5G Infrastructure

Optimizessignal integrity forhigh-frequency5G antennas, base stations, and wireless communication equipment.

Radar Systems

This product supports precise signal transmission for ground-based, airborne, and marine radar systems used in surveillance and navigation.

Satellite Communication

Provides reliable, high-bandwidth signal transfer for satellite uplinks, downlinks, and communication relays. 

RF Testing and Calibration

RF test equipment is used to ensureaccuratedevice calibration under high-frequency conditions. 

Electromagnetic Compatibility (EMC) Testing

Used in EMC test setups to ensure minimal interference and compliance with international standards. 

High-Speed Data Networks

This technology enables high-speed, low-loss transmission forfiber-optic backhaul, wireless networks, and point-to-point communication links. 

Cost-Effectiveness without Compromising on Performance

Depending on the application, RF cable assemblies are often required to perform across a wide frequency range, fromDC to 40 GHzor more. Our assemblies are designed to meet specific bandwidth requirements with minimal distortion. The selection of dielectric materials and cable geometry ensures stable performance across high-frequency ranges, essential in communications, radar, and satellite applications. The optimization of cable construction for specific frequencies ensures that your system operates at peak performance without signal degradation. 

In demanding RF applications, optimizing cost without sacrificing performance is crucial. We achieve this balance by utilizing advanced manufacturing techniques such asprecision extrusionandautomated testingto ensure that all RF cable assemblies meet performance requirements without unnecessary cost increases. Our assemblies are designed forhigh-volume productionwhile maintaining the required level ofquality controlthrough stringent testing for factors likeswept-frequency loss,VSWR, andmechanical integrity. 

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure signal integrity in RF cable assemblies for high-frequency applications?

Frigate uses precision-engineered cables with lowattenuationand high-quality materials likesilver-plated copperconductors to ensure minimal signal loss across high frequencies. Advanced manufacturing techniques ensure consistent50-ohm impedance, critical formaintainingsignal integrity in telecommunications andaerospaceapplications. 

What customization options does Frigate offer for RF cable assemblies to meet specific application needs?

Frigate offers customizedimpedancelevels,connector types, andshielding configurationsbased on specific project requirements. Formilitary-grade systemsorhigh-speed data networks, Frigate tailors its RF cable assemblies to meet precise operational conditions likefrequency range,temperature tolerance, andmechanical stress. 

How does Frigate optimize RF cable assemblies for resistance to environmental factors?

Frigate’s RF cable assemblies are designed withenvironmental resistancein mind. Insulated withTeflon (PTFE)orFEP, the cables withstandhigh temperatures(up to 200°C) andextreme mechanical stress. Additionally, customshieldingensures protection againstcorrosive environments, making them ideal foraerospaceanddefenseapplications. 

What testing protocols does Frigate follow to ensure the quality of RF cable assemblies?

Frigate implements rigorousswept-frequency tests,insertion loss measurements, andVSWR testingto ensure each RF cable assembly meets strict performance standards. Testing is conducted at various frequencies to verify lowattenuationandminimal signal degradation, ensuring the cables perform optimally in demanding applications. 

How does Frigate address RF cable assemblies for high-power applications?

Frigate designs RF cable assemblies for high-power transmission by selectinghigh-conductivity materialsand ensuring properthermal management. The cables are constructed with thicker conductors and specializedinsulation materialsto handlehigh power levelswhilemaintainingsignal integrityand reducing the risk of thermal damage or signal loss in high-power communication systems. 

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LOCATIONS

Registered Office

10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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RF Cable Assemblies

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RF Cable Assemblies

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