Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Precision Thread Rolling Die utilizes tool steels such as AISI D2 or high-speed steels with cryogenic treatment or tungsten carbide substrates to withstand repeated cyclic loads. Surface engineering techniques like physical vapor deposition (PVD) coatings—TiN, TiCN, or diamond-like carbon—significantly improve hardness and reduce friction coefficients. These measures effectively limit abrasive and adhesive wear mechanisms, maintaining dimensional stability and prolonging tool life under high production volumes.
Precision Thread Rolling Die is engineered with optimized thread lead angles and radii to minimize rolling force requirements. This reduction in forming force decreases spindle load and power consumption during operation, enabling faster rotational speeds without compromising thread quality. The improved efficiency supports higher production rates while preserving machine tool integrity and process stability.
Precision Thread Rolling Die is manufactured to precise tolerances accommodating a wide range of thread forms, including metric, UN, ACME, and special profiles. Material-specific die designs account for varying workpiece hardness, ductility, and grain structure to optimize metal flow during cold forming. Custom tooling addresses complex thread geometries and dimensional constraints, ensuring proper material displacement for diverse materials such as stainless steel, titanium, and aluminum alloys.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Used to produce high-strength threaded fasteners and components requiring precise thread geometry for durability and load-bearing in engines and chassis.
Enables cold forming of critical threaded parts with tight tolerances and superior fatigue resistance for aerospace structural and engine assemblies.
Facilitates manufacturing of corrosion-resistant, precise threaded connections in surgical instruments and implants requiring biocompatibility and dimensional accuracy.
Supports high-volume production of robust threaded components that endure extreme mechanical stresses and harsh operating environments in industrial machinery.
Produces wear-resistant threads on components exposed to high pressure, temperature, and corrosive conditions in drilling and extraction applications.
Enables precise threading of miniature components and connectors where fine pitch and surface finish are critical for electrical performance.
Precision Thread Rolling Die maintains geometric precision through advanced CNC grinding and quality control systems, reducing dimensional drift during operation. Stable die profiles prevent irregular thread formation and minimize microstructural inconsistencies in rolled threads. The consistent tool condition lowers process variability, which directly reduces scrap rates and improves repeatability across large production batches.
Precision Thread Rolling Die incorporates materials and heat treatment processes that optimize thermal conductivity and minimize expansion during operation. This thermal stability preserves die geometry under cyclic thermal loads generated by friction and deformation, ensuring consistent thread accuracy and preventing premature tool distortion over extended production cycles.
Check all our Frequently Asked Question
Frigate employs advanced CNC grinding machines with real-time feedback control to maintain strict dimensional tolerances. Each die undergoes precision inspection using coordinate measuring machines (CMM) to verify thread profile accuracy. Material selection and heat treatment processes are tightly controlled to prevent deformation. This comprehensive approach guarantees dies consistently produce threads within specified tolerance limits.
Frigate primarily uses high-grade tool steels such as AISI D2, M2, and tungsten carbide for die manufacturing. These materials are chosen for their high hardness, wear resistance, and ability to withstand cyclic loading. Frigate applies cryogenic treatment and surface coatings like TiN to further enhance durability. Material choice is tailored based on client production requirements and application environments.
Frigate integrates advanced surface engineering, including PVD coatings, to reduce friction and adhesive wear on die surfaces. Regular monitoring of die condition allows timely maintenance or regrinding to restore profile integrity. The use of wear-resistant substrates and optimized die geometry also contributes to extended service life. This results in lower downtime and consistent thread quality during long production runs.
Frigate offers custom die designs to accommodate a wide range of thread forms, pitches, and materials. Engineering teams work closely with clients to tailor thread profiles for specific mechanical or environmental requirements. Frigate can adjust die hardness, coating types, and heat treatment processes based on application needs. This flexibility ensures optimal performance for diverse manufacturing processes.
Frigate uses precision grinding and quality assurance systems to minimize geometric variation in dies. Process control includes monitoring rolling forces and thread quality during production. The dies’ thermal and mechanical stability reduces dimensional drift under operational stresses. These measures collectively improve repeatability and reduce scrap rates for clients.
Submit the form below and our representative will be in touch shortly.
818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!