Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Electrical devices built to deliver stable voltage and current for power distribution and equipment operation.
Manufactured to provide safe and consistent power delivery for electrical equipment and appliances.
Magnetic components designed to store energy, filter signals, and control current in electrical circuits.
Conductive products manufactured to transmit power or signals with consistent electrical performance.
Electrical bars designed for efficient current distribution in electrical panels and power systems.
Protective housings built to safeguard electrical and mechanical assemblies against operational stresses.
Continuous profiles produced with uniform cross-sections for structural, decorative, and functional applications.
Connection interfaces manufactured for secure pipe joining and leak-free performance in critical systems.
Fluid-handling units built to deliver consistent flow and pressure across industrial applications.
Flow control components engineered to regulate, isolate, or direct fluids in industrial systems.
High-accuracy metal parts produced for industries where performance depends on flawless detailing.
Custom-formed sheets with tight dimensional for sectors ranging from enclosures to structural components.
High-volume molded parts with consistent finish, suited for functional and consumer-grade products.
Metal components shaped to complex profiles for strength, detail, and material efficiency.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Valve bodies and internal components are constructed from high-performance alloys and engineered thermoplastics selected based on chemical compatibility matrices. Stainless steel grades such as SS316L offer molybdenum-enhanced resistance against chloride-induced pitting, while fluoropolymer-coated internals provide an inert barrier in systems handling acidic or alkaline media. In abrasive service, hard-faced seating surfaces and elastomeric seals with high Shore A hardness extend wear life under particulate-laden conditions.
Hydraulic flow path within the foot valve is configured using CFD-validated geometries to minimize head loss while maximizing intake efficiency. The flow-through area is designed to exceed minimum cross-sectional thresholds required for laminar intake at specific flow rates, avoiding cavitation onset. Disc opening pressure is calibrated to respond linearly to low differential pressures, ensuring rapid opening with negligible delay. Valve coefficients (Cv values) are benchmarked to ensure minimal contribution to overall system pressure loss, especially in low-NPSHa environments.
All dynamic sealing interfaces are designed for high cycle life, incorporating low-friction bushings, corrosion-resistant fasteners, and seal materials selected for thermal and chemical stability. Strainers are integrated with self-scouring geometry that discourages particulate buildup without impeding intake flow. Component tolerances are maintained within ISO H7/h6 standards, and all moving elements are subjected to accelerated fatigue testing to validate mechanical endurance beyond expected service cycles. The valve assembly allows for non-destructive inspection and field-serviceable disassembly, reducing mean time to repair (MTTR).
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Isolates pump suction from corrosive backflow in chemical transfer lines handling acids, alkalis, or reactive organic compounds.
Ensures static column stability in crude oil or condensate transfer pumps subjected to variable suction pressures and fluid densities.
Prevents sediment-laden slurry from draining back into sumps, reducing wear on pump internals during intermittent operation cycles.
Maintains prime in cooling tower or chiller feed pumps where suction line elevation causes frequent air lock conditions.
Preserves suction readiness in vertical turbine pumps connected to static tanks or reservoirs for critical emergency discharge systems.
Prevents backflow of seawater into bilge or ballast lines under vacuum-assisted pump conditions in submerged configurations.
Foot valve configurations support standardized connection types including ANSI flanges, BSP/NPT threads, and metric socket welds, facilitating direct interface with centrifugal, reciprocating, and submersible pump systems. Valve sizing conforms to DIN and ASME dimensional standards, ensuring uniform integration into new or retrofitted suction lines. Flow capacity ranges are aligned with typical pump duty curves to prevent throttling, and materials are selected to align with pump housing metallurgy to prevent galvanic corrosion.
Each unit is tested hydrostatically per API 598 and EN 12266 protocols to ensure seat and shell integrity. Flow performance is validated using calibrated test rigs under both static and dynamic conditions. Detailed technical documentation is provided, including pressure-temperature ratings, torque requirements, flow coefficients, chemical compatibility charts, and installation torque guidelines.
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Frigate uses state-of-the-art die-casting machines with high-tolerance molds to ensure the utmost precision. Every part undergoes dimensional checks using advanced measuring systems like CMM (Coordinate Measuring Machines) to verify exact specifications. The die-casting process is tightly controlled to minimize shrinkage, warping, and porosity, ensuring consistent quality. Rigorous quality assurance procedures are in place to ensure parts meet the highest industry standards.
Frigate employs a multi-step quality control process to guarantee the structural integrity of aluminum castings. First, all raw aluminum alloys are tested for chemical composition and purity before processing. During casting, real-time monitoring of temperature, pressure, and cooling rates is done to ensure uniformity and strength. Post-casting inspections include X-ray analysis and tensile strength testing to ensure compliance with mechanical property specifications.
Frigate optimizes its die-casting process through automated systems and precise mold design to accommodate high-volume production. Advanced robotic systems streamline part ejection and secondary operations, minimizing human error and improving efficiency. Every mold undergoes rigorous testing to guarantee it can maintain tight tolerances over millions of cycles. The combination of high-speed production and tight quality control ensures consistency across large batch runs.
Frigate specializes in die-casting a range of alloys, including aluminum, zinc, magnesium, and brass. Aluminum alloys, such as A380 and A360, are commonly used for their excellent corrosion resistance and strength-to-weight ratio. Zinc die-casting is favored for its low melting point, high fluidity, and fine detail reproduction. Brass alloys, such as C360, offer superior machinability and corrosion resistance, ideal for high-performance industrial applications.
Frigateutilizes advanced die-casting techniques, including high-pressure die-casting, to produce complex geometries with minimal defects. The team uses precision engineering to design molds that can handle intricate features without compromising strength or durability. Every component undergoes non-destructive testing (such as ultrasonic or X-ray inspection) to identify internal voids or cracks that may affect performance. Additionally, the company employs post-casting processes like heat treatment and surface finishing to enhance part strength and appearance.
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10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
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