Data Cable Wiring Harness

Name: Durable Data Cable Wiring Harness Solutions
Price: 249.00 USD
Availability: InStock

Data integrity is often compromised due to electromagnetic interference (EMI) and radio frequency interference (RFI). Our wiring harnesses incorporate shielded cables, which feature an additional layer of protection, minimizing interference. We use twisted pairs to cancel out noise, ensuring clear signal transmission. The result is enhanced data integrity, which is vital for critical applications.

Conductor Material

Copper or Aluminum

Conductor Type

Stranded or Solid

Wire Gauge Range

22 AWG to 14 AWG

Insulation Material

PVC, TPE, or XLPE

Temperature Range

-40°C to +85°C

Product Description

Many environments have confined spaces, making cable management difficult. Our harnesses are custom-designed to optimize space. We use lightweight materials that reduce bulk without sacrificing performance. Our compact designs enable easy routing in tight areas, improving installation efficiency. Additionally, our harnesses come with flexible configurations, allowing adaptation to various layouts.

Voltage Rating

Up to 600V

Current Capacity

Up to 20A

Connector Type

RJ45, USB, DB9, or Custom

Vibration Tolerance

Up to 10 g

Certifications

RoHS, CE, UL, ISO 9001

Operating Voltage Range

0 to 600V

Application Temperature

-40°C to +85°C

EMI/RFI Protection

Yes (depending on shielding type)

Waterproof Rating

IP67 or IP68 (optional)

Testing Standards

TIA/EIA 568, ISO/IEC 11801

Technical Advantages

Cables often fail under harsh conditions, leading to downtime and increased costs. Our wiring harnesses are built to last. We use high-grade materials like PVC, TPE, or silicone for insulation, offering excellent resistance to heat, chemicals, and abrasion. Our rigorous testing processes ensure that each harness withstands extreme temperatures and environmental factors. This durability translates to long-term reliability, reducing maintenance costs.

Let's Get Started

Need reliable wiring harness for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industry Applications

Telecommunications

Used for connecting switches, routers, and transmission equipment for reliable data flow.

Automotive

Integrates communication, sensors, and entertainment systems for efficient vehicle data transfer.

Aerospace

Connects avionics, flight control systems, and communication devices under stringent weight and performance standards.

Industrial Automation

Links manufacturing systems’ sensors, actuators, and controllers for precise monitoring and control.

Medical Devices

Ensures reliable data transfer between diagnostic equipment and data storage systems in healthcare settings.

Robotics

Facilitates communication between robotic controllers and sensors for real-time feedback and control.

High-Speed Data Transmission Solutions

We simplify the installation process. Our harnesses come with clear labeling and color-coded wires, making it easier to identify connections. Pre-assembled options reduce installation time, allowing for quick setup. Technical support is available to guide you through any challenges, ensuring a smooth installation experience.

Slow data transfer can hinder productivity. Our wiring harnesses support high-speed data transmission. We use high-quality conductors, such as copper or aluminum, that maximize bandwidth. Advanced design techniques minimize resistance and crosstalk, enabling faster data rates. This capability is crucial for data-intensive applications, ensuring seamless operation.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

What types of shielding are available for data cables, and how do they affect performance?

There are several types of shielding for data cables, including foil, braided, and overall shielding. Foil shielding protects against low-frequency noise, while braided shielding offers better resistance against high-frequency interference. The right shielding can improve signal quality and reduce errors, especially in environments with high electromagnetic interference (EMI).

How do twisted pairs in wiring harnesses enhance data integrity?

Twisted pairs involve pairing two wires that are twisted together. This design helps cancel out electromagnetic interference and crosstalk from adjacent cables. The twisting ensures that external noise affects both wires equally, making it easier for the receiving end to interpret the correct signal. This is crucial for maintaining data integrity over long distances.

What is the significance of a cable gauge in a data cable wiring harness?

Cable gauge refers to the thickness of the wire, usually measured in American Wire Gauge (AWG). A lower AWG number means a thicker wire. Thicker wires can carry more current and reduce resistance, which is important for maintaining signal strength over longer distances. Choosing the correct gauge ensures optimal performance and minimizes data loss.

How do connector types impact the reliability of data transmission?

Different connector types, such as RJ45, USB, and DB9, have unique designs that affect data transmission reliability. For instance, RJ45 connectors are designed for Ethernet connections and have specific pin configurations to support high-speed data transfer. Using the right connector type ensures proper fit and reduces the risk of loose connections, which can lead to data loss or transmission errors.

What testing standards are used to ensure the quality of data cable wiring harnesses?

Data cable wiring harnesses are tested according to industry standards, such as TIA/EIA 568 for commercial cabling and ISO/IEC 11801 for international cabling. These standards outline performance requirements, including attenuation, crosstalk, and return loss. Rigorous testing ensures that the wiring harness meets or exceeds these standards, providing reliable performance in real-world applications.

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LOCATIONS

Global Sales Office

818, Preakness lane, Coppell, Texas, USA – 75019

Registered Office

23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ

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