Engine mounts, chassis parts, and machined components for assembly lines.
High-strength fasteners, landing gear parts, and structural assemblies.
Forged housings, armor brackets, and mission-critical structural parts.
Precision housings, actuator frames, and armature linkages for automation systems.
Metal frames, brackets, and assemblies for appliances and home equipment.
Busbar holders, battery pack parts, and lightweight structural enclosures.
Solar mounting parts, wind turbine brackets, and battery enclosures.
Valve bodies, flange blocks, and downhole drilling components.
Large welded frames, PEB structures, and assemblies for industrial equipment.
Durable transformers built for consistent performance, energy efficiency, and stable power regulation.
Frigate’s industrial-grade enclosures provide durable, customizable protection with efficient thermal management for high-performance applications.
High-performance cables and wires engineered for durability and seamless connectivity across applications.
Custom-built wiring harnesses for secure connections and streamlined installations.
Precision-engineered busbars for efficient power distribution and minimal energy loss.
Robust connectors designed for secure locking, reliable conductivity, and long-term performance.
Diverse solutions covering automotive, electrical, mechanical, and industrial needs with precision-built components.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds maintain tight tolerances for complex geometries and high-stress applications.
Precision casting ensures accurate, high-quality parts.
Forging services improve material strength with precise tolerances.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
End-to-end part production from samples to bulk supply.
Ready-to-use assemblies built to exact fit and function.
Heavy-duty fabrication with high-strength materials for demanding applications. Robust welding for maximum structural durability.
Excessive flash during blow molding indicates poor sealing or thermal imbalance at the die exit. Blow Molding Die Cap with thermally balanced steel grade and exact surface roughness minimizes flow turbulence at the interface. This reduces downstream material removal, essential in applications demanding high neck-finish tolerance or post-decorative processing.
Die caps experience repeated exposure to molten polymer at temperatures exceeding 200°C. Blow Molding Die Cap constructed with hardened H13 or ESR-grade tool steel resists scaling and deformation across extended thermal cycles. This metallurgical resilience is essential for high-cavity systems operating under continuous extrusion with abrasive or filled resins.
Production lines with frequent product variation require modular tooling. Blow Molding Die Cap designed with quick-mount interfaces and repeatable axial positioning ensures fast changeovers without die body re-machining. This capability supports flexible manufacturing systems requiring SKU changes without affecting parison flow uniformity.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Used in forming coolant, washer, and brake fluid tanks requiring controlled parison wall thickness and dimensional repeatability.
Enables precise neck and thread geometry essential for sealing integrity in sterile liquid packaging and dropper-fitment applications.
Handles aggressive resin blends for producing corrosion-resistant HDPE drums with uniform wall thickness and minimal flash formation.
Maintains neck finish tolerance and clarity during PET extrusion for high-speed bottling lines with carbonation or thermal load demands.
Supports extrusion of multi-layer parisons with barrier materials to contain volatile compounds in detergent, bleach, and disinfectant packaging.
Provides accurate parison control for large-capacity containers requiring UV-resistant wall thickness and non-reactive threaded neck finishes.
Material compatibility between melt and tooling surface affects flow and thermal behavior. Blow Molding Die Cap with application-specific coatings—such as CrN for barrier polymers or DLC for recycled HDPE—reduces melt hang-up and maintains steady-state thermal transfer. This control enhances parison clarity, surface finish, and overall moldability.
Structural failure in bottle threads often originates from inconsistent parison preform in the critical neck region. Blow Molding Die Cap configured with tight radial and axial guidance minimizes eccentricity at the parison exit. This ensures that blow-up ratios remain consistent, preventing ovality or distortion in pharmaceutical and closure-sensitive designs.
Check all our Frequently Asked Question
Frigate uses computational flow modeling to optimize the die cap profile for large-diameter parisons. This prevents gravitational sag by ensuring uniform axial flow and minimal melt residence time. Special die land geometry is applied to control elongation under extrusion head pressure. This design improves weight distribution and reduces base thinning in large blow-molded containers.
Frigate selects vacuum heat-treated H13 or ESR tool steel with high thermal fatigue resistance for long production cycles. These materials reduce microcracking from cyclic heat stress. Coatings like CrN or TiCN are applied to prevent erosion and resin adhesion. This extends die cap life and reduces cleaning frequency.
Frigate uses precision CNC machining with digital coordinate measurement verification for each die cap. Axial and radial tolerance is held within ±5 microns across all cavities. This ensures uniform parison extrusion and identical blow-up behavior in every cavity. The result is consistent part dimensions and balanced mold filling.
Frigate uses mirror-polished internal surfaces and optimized die entry angles to eliminate dead zones. Special coatings are applied to reduce surface energy and prevent resin buildup. Flow channels are thermally balanced to avoid cold spots that cause layer separation. These techniques ensure clean separation of layers in co-extruded structures.
Frigate evaluates shear sensitivity and thermal behavior of engineering polymers like PA and PC before die cap design. The cap is machined with optimized land length to maintain pressure without overheating. High-temperature alloys with stable conductivity are selected to match resin processing windows. This prevents premature cooling and ensures melt homogeneity.
Submit the form below and our representative will be in touch shortly.
818, Preakness lane, Coppell, Texas, USA – 75019
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
FRIGATE is a B2B manufacturing company that facilitates New Product Development, contract manufacturing, parallel manufacturing, and more, leveraging its extensive partner networks.
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!