Frigate ist auf die digitale Fertigung spezialisiert und stellt Millionen von Teilen für verschiedene Branchen her. Wir tragen dazu bei, Entwicklungszeiten und -kosten zu reduzieren, und bringen hochwertige Produkte schneller auf den Markt.
Precision casting ensures accurate, high-quality parts for complex applications.
Frigate Casting Services provides custom casting with tight tolerances and complex geometries. We enhance material properties using advanced metallurgy, ensuring strength and wear resistance. Our precision methods support high-performance aerospace, automotive, and industrial applications.
Injection molding produces high-precision parts with consistent quality.
Frigate Injection Molding delivers custom-engineered parts with micron-level precision and structural integrity. Specialized molds pflegen. tight tolerances for complex geometries and high-stress applications. Enhanced material formulations provide optimal strength, heat resistance, and longevity across demanding industries.
CNC machining delivers micron precision and tight tolerances for complex geometry.
Frigate CNC Machining offers high-precision, custom solutions for complex casting geometries. Multi-axis capabilities ensure tight tolerances and optimal surface finishes. Advanced tooling and high-speed processes support demanding applications, providing superior strength and dimensional accuracy.
Sheet metal fabrication uses laser cutting, punching, and bending for precision.
Frigate Sheet Metal Fabrication utilizes advanced laser cutting and press brake technology for custom casting applications. Tight tolerances, superior welds, and high-strength materials ensure structural integrity. Precision forming and welding support complex, high-performance industrial requirements.
Stamping services nutzen. progressive dies for high-precision, high-volume production.
Frigate Stamping services provide custom solutions with advanced progressive dies for precision. Our high-strength tooling ensures tight tolerances and minimal material deformation. We optimieren production efficiency, delivering complex geometries for demanding casting applications with superior durability.
Forging services improve material strength with precise tolerances and minimal waste.
Frigate Forging services nutzen. advanced techniques to achieve precise grain flow and material strength. Our processes ensure tight tolerances, optimized mechanical properties, and minimal waste. We provide high-performance, complex geometries for demanding casting applications with superior durability.
Heavy engineering services provide precision components for high-stress industrial applications.
Frigate Heavy Engineering services deliver custom, high-strength components for complex casting applications. Our advanced machining and fabrication techniques ensure precise tolerances, optimized material properties, and superior structural integrity. We support large-scale, high-performance industrial projects reliably.
Copper (annealed, tinned or bare) / Aluminum (bare or coated)
XLPE (Cross-Linked Polyethylene) / EPR (Ethylene Propylene Rubber)
Up to 35 kV (kilovolts)
-40°C to +90°C (standard) / -40°C to +120°C (high-temperature versions)
Flame retardant / Flame resistant to IEC 60332-1-2
Our cables feature advanced insulation materials that resist electrical faults and thermal stress. This enhances the safety and efficiency of your wind turbine systems, minimizing the risk of electrical failures and maximizing energy production.
IP68 (immersible) / Water-blocking materials
UV-stabilized / UV-resistant to ASTM G155
1.5 mm² to 240 mm² (varies by application)
PVC (Polyvinyl Chloride) / PE (Polyethylene) / PUR (Polyurethane)
Steel wire armor / Aluminum wire armor / No armoring (as erforderlich)
Up to 800 A (amps) depending on conductor size and installation conditions
Flexible / Semi-flexible with bending radius requirements
Custom sizes available; standard sizes range from 1.5 mm² to 240 mm²
Varies based on conductor size and insulation / sheath material (e.g., 10 mm to 60 mm)
Reinforced against mechanical impacts / Abrasion-resistant
Compliant with IEC 60502, IEC 60332, UL 44, and other relevant standards
Our windmill cables meet or exceed international standards and certifications, guaranteeing that they will not only perform as expected but also comply with regulatory requirements.
Every wind farm has unique requirements. We offer custom cable solutions tailored to your needs, whether for high-voltage transmission, data communication, or signal integrity. Our expert team works closely with you to design cables that fit perfectly with your system.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Power transmission from wind turbine generators to substations, ensuring efficient and stable electricity flow.
Data communication between turbine control systems and central monitoring stations, facilitating real-time performance analysis and remote diagnostics.
Electrical connections within wind turbine nacelles, where flexibility and durability are critical due to constant movement and mechanical stress.
High-voltage connections for grid integration are designed to handle the substantial power output from large wind farms.
Signal transmission for turbine control systems, enabling precise operation and monitoring of turbine functions.
Connection of sensors and actuators within turbine systems, ensuring accurate data collection and operational control.
Installation in confined spaces and moving parts can be challenging. Windmill cables are designed for flexibility, making them easier to install and route through complex setups. This reduces installation time and costs while improving overall system reliability.
Investing in high-quality cables can significantly reduce your long-term operational costs. By minimizing downtime and maintenance, windmill cables help you achieve a higher return on investment and ensure the smooth operation of your wind turbines.
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Windmill cables are designed to withstand repeated twisting and bending. They use flexible conductors like tinned copper, which allow them to handle mechanical stress without breaking. The insulation and sheathing are made from special materials like cross-linked polyethylene (XLPE) or ethylene propylene rubber (EPR) that resist wear and tear from constant movement.
Windmill cables use tough outer sheaths made from polyurethane (PUR) or thermoplastic elastomers (TPE). These materials can handle extreme cold, heat, and UV radiation. Some cables also have extra layers of water-blocking compounds to prevent moisture damage and corrosion inside.
Windmill cables are designed with low electrical resistance to ensure minimal power loss over long distances. They use high-conductivity copper or aluminum conductors and insulation materials like XLPE with low dielectric losses, helping keep energy transfer efficient even in large wind farms.
Shielding in windmill cables reduces electromagnetic interference (EMI) from nearby electrical systems. This shielding is usually made from braided copper or aluminum, which blocks unwanted electrical noise. This helps pflegen. the quality of the power signal and protects sensitive turbine control systems from disruption.
Windmill cables are equipped with flame-retardant materials to prevent fires in case of a short circuit. They also have high-temperature resistance, ensuring the insulation doesn’t break down when exposed to sudden surges. Some cables even include a fire barrier layer that delays the spread of flames.
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FRIGATE ist ein B2B-Fertigungsunternehmen, das die Entwicklung neuer Produkte, die Auftragsfertigung, die parallele Fertigung und mehr erleichtert, indem es seine umfangreichen Partnernetzwerke nutzt.
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Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!