Automotive Cables

Name: Premium Automotive Cables for High-Performance Electrical Systems
Price: 249.00 USD
Availability: InStock

Inconsistent electrical transmission leads to erratic performance, malfunctions, and system failures. Our automotive cables are engineered with high-conductivity copper and advanced insulation materials to ensure optimal electrical flow. This minimizes resistance, reduces voltage drop, and enhances the overall performance of vehicle systems. Whether it’s powering sensors, lighting, or safety features, our cables provide a stable and consistent power supply, reducing the risk of downtime and performance issues.

Conductor Material

High-conductivity copper (99.99% purity) or aluminum for weight reduction

Insulation Material

Cross-linked polyethylene (XLPE) or thermoplastic elastomers (TPE)

Voltage Rating

Rated for 12V, 24V, 48V systems, and 600V for specialized applications.

Temperature Range

Operational range from -40°C to +125°C, with high-temperature variants supporting up to +150°C

Fire Resistance

Flame retardant materials meeting ISO 6722 Class B and IEC 60332-1 standards

Product Description

Automotive cables are constructed with robust thermoplastic elastomers (TPE) and cross-linked polyethylene (XLPE) insulation, providing heat, oil, moisture, and abrasion resistance. This ensures that our cables maintain structural integrity and electrical performance even in the most demanding automotive conditions. With enhanced shielding against electromagnetic interference (EMI), your vehicle’s critical electronics remain protected from external noise, improving the longevity of all components.

Water Resistance

IP67 and IP68 rated for protection against immersion in water

UV Resistance

UV-stabilized insulation and sheath materials for long-term outdoor exposure without degradation, meeting ISO 4892 standards.

Cross-sectional Area

Available in sizes ranging from 0.5 mm² to 120 mm² to accommodate various current and voltage requirements.

Sheath Material

Thermoplastic polyurethane (TPU) or polyvinyl chloride (PVC) for enhanced durability, chemical resistance, and flexibility.

Armoring

Optional steel wire armoring (SWA) or braided metal shielding for enhanced mechanical protection and EMI shielding.

Current-Carrying Capacity

Capable of carrying up to 300A depending on the cable size, insulation, and installation conditions.

Flexibilität

High-flexibility conductors with stranded wire design

Cable Size

Available in multi-core configurations, ranging from 1-core to 64-core cables

Outer Diameter

Outer diameters ranging from 2mm to 30mm, depending on insulation thickness, number of conductors, and shielding.

Mechanical Protection

Enhanced with abrasion-resistant outer sheaths and optional mechanical armoring

Standards Compliance

ISO 6722, ISO 14572, RoHS, REACH, and SAE J1128 compliance

Technical Benefits

Automotive Cables are manufactured with reduced diameters using lightweight, high-performance materials. This compact design enables seamless integration into cramped spaces, supporting the growing demand for electric vehicles (EVs) and advanced driver-assistance systems (ADAS). Despite the smaller footprint, these cables maintain high voltage capacity, ensuring they meet the power requirements of even the most sophisticated systems.

Flexible automotive cables feature enhanced bending properties, making them ideal for applications requiring repeated motion, such as steering systems or power windows. Using ultra-flexible conductor strands and durable insulation, these cables are built to withstand constant flexing, minimizing wear and tear and ensuring a longer service life.

Let's Get Started

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industry Applications

Airbags

Ensures reliable signal transmission for the activation of Airbags in emergencies.

ABS functionality

Transmits control signals between braking sensors and the control module for ABS functionality.

Electric Power Steering (EPS)

Enables precise control of Electric Power Steering (EPS) systems through consistent signal transmission.

Automobilindustrie

Provides electrical connectivity for motorized windows and other automotive comfort features.

Data Transmission

Facilitates data transmission between vehicle telematics devices and remote monitoring systems.

Electric Vehicle

Handles high-voltage and high-current loads for efficient Electric Vehicle battery charging.

Custom Solutions Tailored to Your Specific Needs

Automotive cables meet or exceed global automotive standards such as ISO 6722 and ISO 14572. This ensures they are flame-retardant, halogen-free, and can pass the rigorous testing required for automotive approval. With complete compliance, you can trust that our cables will integrate seamlessly with your manufacturing and meet all safety and environmental regulations, eliminating the risk of costly setbacks.

We work closely with your engineering team to provide custom automotive cable solutions tailored to your vehicle’s electrical needs. Whether it’s custom insulation, specific conductor materials, or unique length and diameter requirements, we deliver cables that fit your exact specifications. This helps reduce installation complexity, improve system efficiency, and streamline production processes.

Haben Sie Zweifel? Unser FAQ

Prüfen Sie alle unsere häufig gestellten Fragen

What materials are used to make automotive cables, and why are they chosen?

Automotive cables are often made from copper or aluminum. Copper is a good choice because it conducts electricity well and is flexible, making it easy to work with. Aluminum is lighter and less expensive but requires thicker wires to carry the same current. The insulation is usually made from PVC or rubber to protect against heat, moisture, and abrasion.

How do automotive cables handle high temperatures without failing?

Automotive cables are designed with high-temperature insulation materials that can withstand the heat produced by engines and electrical systems. Special coatings, like silicone or fluoropolymers, enhance their heat resistance, ensuring the cables do not melt or degrade during operation.

What role does cable gauge play in automotive electrical systems?

The gauge of a cable refers to its thickness, measured in American Wire Gauge (AWG). Thicker cables (lower AWG numbers) can carry more current without overheating. Using the right gauge is crucial; if a cable is too thin for current, it can overheat and cause failures. Understanding the required current for different components is essential when selecting cables.

How do automotive cables protect against short circuits?

Automotive cables use multiple layers of insulation to prevent short circuits. The outer layer protects against physical damage, while the inner layer insulates the conductive core. Additionally, many automotive systems use fuses or circuit breakers that automatically disconnect the power if a short circuit occurs, preventing damage to the cables and other components.

What are the benefits of using twisted pair cables in automotive applications?

Twisted pair cables are often used in automotive wiring for communication systems, such as infotainment or sensor networks. The twisting of the wires helps reduce electromagnetic interference, allowing for clearer signals. This design improves data transmission reliability, which is crucial for modern vehicles that rely heavily on electronic communication.

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