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3D – Bus Bars

Are you struggling with energy losses? Traditional wiring often leads to unnecessary heat generation and power loss. Our 3D bus bars are engineered for optimal current conduction, minimizing resistance and reducing energy loss across your system. Their unique design ensures superior performance with lower heat dissipation, making your system more efficient and cost-effective in the long run. 

Material Core

Copper, Aluminum, or Alloy (depending on application) 

Tin Coating Thickness

5-10 microns (optional, for corrosion protection) 

Bus Bar Thickness

1.5 mm to 10 mm (customizable) 

Bus Bar Width

20 mm to 100 mm (customizable) 

Electrical Conductivity

≥ 97% IACS (Copper), ≥ 60% IACS (Aluminum) 

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Product Description

Conventional wiring systems can clutter your panels and make it difficult to organize components. Our compact and customizable 3D bus bars are designed to save valuable space while offering a streamlined, organized electrical setup. With their flexible configuration, they fit into tight spaces, allowing you to maximize efficiency and minimize clutter in your electrical systems. 

Thermal Conductivity

390 W/m·K (Copper), 205 W/m·K (Aluminum) 

Voltage Rating

Up to 1000V (higher ratings available upon request) 

Current Rating

Up to 6000 A (based on bus bar dimensions) 

Operating Temperature

-40°C to +150°C (varies based on material and design) 

Korrosionsbeständigkeit

Excellent resistance (especially with tin coating) 

Mechanical Strength

High tensile strength (up to 300 MPa for copper) 

Plating Adhesion

≥ 95% adhesion (for tin and other coatings) 

Oberfläche

Smooth, matte, or custom finishes (electroplated) 

Customization Options

Custom sizes, shapes, coating types, and voltage ratings 

Standards Compliance

IEC, UL, RoHS, and other relevant standards depending on application 

Technical Advantages

Our 3D bus bars are made from high-grade materials that ensure long-lasting performance, even in harsh environments. They are engineered to handle high voltages and currents with precision, reducing the risk of system failure. Additionally, their robust construction ensures better protection against short circuits, minimizing downtime and maintenance costs. 

Our 3D bus bars come with easy-to-understand configurations, making installation quick and simple. Whether upgrading an existing system or setting up a new one, the process is hassle-free, reducing labor costs and minimizing disruption to your operations. Furthermore, their low maintenance design ensures reduced maintenance time and costs, offering you peace of mind throughout their lifecycle. 

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Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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Industry Applications

Transformer Substations

Facilitate power distribution between transformers and circuit breakers with low-resistance connections and minimal energy loss. 

Battery Storage Systems

Optimize power flow in large-scale battery storage solutions, ensuring efficient charging and discharging cycles. 

Smart Grid Systems

Enable high-efficiency power distribution with real-time monitoring and adaptive load balancing for smart grids. 

High Voltage DC Transmission

Distribute high-voltage DC power with reduced losses, ensuring stable transmission over long distances. 

Marine Power Systems

Manage high currents in shipboard electrical systems, ensuring safe power distribution in harsh environments. 

Military and Aerospace

Provide reliable power connections in mission-critical systems, ensuring consistent performance under extreme conditions. 

Scalable and Heat-Resistant for Future-Proof Reliability

As your business or infrastructure grows, our 3D bus bars can be easily scaled to accommodate increased power loads. Their adaptable nature allows for quick modifications, enabling you to future-proof your electrical systems and avoid costly overhauls down the line. 

Excessive heat can damage components and lead to system failures. Our 3D bus bars are designed with superior thermal management in mind, dissipating heat more effectively than conventional wiring. This reduces the risk of overheating and extends the lifespan of your electrical equipment. 

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How do 3D bus bars minimize electrical resistance and enhance power distribution efficiency?

3D bus bars are designed with optimized conductor paths that reduce electrical resistance compared to traditional wiring systems. Their compact, high-density structure ensures minimal voltage drop across the system, leading to more efficient power distribution. Using high-quality materials like copper or aluminum alloys, these bus bars ensure lower resistivity, improving overall system efficiency and reducing energy losses. 

What advantages do 3D bus bars offer in managing high current loads in confined spaces?

The 3D bus bar design allows for better heat dissipation and improved current-carrying capacity in tight spaces. Their three-dimensional layout enables the use of multiple layers, increasing the available surface area for heat dissipation. This reduces the chances of overheating and allows the system to manage higher current loads, making them ideal for high-density electrical panels with limited space. 

How do 3D bus bars contribute to reducing the risk of short circuits in electrical systems?

3D bus bars are designed with precise insulation and protective coatings to minimize the risk of short circuits. Their solid, compact structure ensures a robust electrical connection, preventing accidental contact between conductors. In addition, their modular design makes it easier to isolate and replace faulty components, reducing the chance of system-wide failure in case of a short circuit. 

In what ways do 3D bus bars improve system reliability over traditional wiring methods?

The use of 3D bus bars enhances system reliability by providing a more consistent and stable electrical connection. Their precise, factory-made construction eliminates manual wiring, reducing human error during installation. The bus bars’ ability to handle high power loads with less thermal stress improves long-term reliability, resulting in fewer maintenance interventions and lower operational downtime. 

How do 3D bus bars support thermal management in high-power systems?

3D bus bars are engineered with advanced thermal management features that allow for better heat dissipation. Their design ensures that heat from high current flow is evenly spread across the surface area. This leads to lower system temperatures, reducing the risk of Komponente degradation. The materials used are also chosen for their excellent thermal conductivity, making them ideal for high-power systems that require effective cooling solutions. 

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3D – Bus Bars

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Get Latest Price

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