Motorlager, chassis Teile und bearbeitete Teile für die Montage Linien.
Hohe-Festigkeit Befestigungen, Fahrwerk Teile, und strukturellen Baugruppen.
Geschmiedete Gehäuse, Rüstung Klammern und mission-kritische strukturelle Teile.
Präzisions-Gehäuse, Antrieb Rahmen und Anker-Verknüpfungen für die Automatisierungstechnik.
Metallrahmen, Halterungen und Baugruppen für Geräte und Ausrüstung zu Hause.
Sammelschienen-Halter, Batterie pack Teile und leichte strukturelle Gehäuse.
Solar Montage Teile, wind turbine Klammern, und Batterie-Gehäuse.
Ventilgehäuse, Flansch Blöcke, und Bohrloch bohren-Komponenten.
Große geschweißte Rahmen, PEB Strukturen und Baugruppen für Industrieanlagen.
Langlebige Transformatoren gebaut für konsistente Leistung, Energie-Effizienz und stabile Leistung-Verordnung.
Fregatte industrial-grade-Gehäuse bietet robusten, anpassbaren Schutz mit effiziente thermische management.
High-performance-Kabel und Leitungen für Haltbarkeit konstruiert und nahtlose Konnektivität zwischen Anwendungen.
Maßgeschneiderte Kabelbäume für sichere verbindungen und optimierte Anlagen.
Precision-engineered sammelschienensystem für die effiziente Energieverteilung und minimale Energieverluste.
Robuste Anschlüsse konzipiert für die sichere Verriegelung, zuverlässige Leitfähigkeit und lange-term performance.
Vielfältige Lösungen für die Automobil -, Elektro -, Maschinenbau-und Industriebedarf mit Präzisions-Komponenten.
CNC-Bearbeitung, liefert Mikron Präzision und engen Toleranzen für komplexe Geometrien.
Fregatte CNC Bearbeitung bietet hochpräzise, kundenspezifische Lösungen für komplexe casting Geometrien. Multi-Achsen-Funktionen sorgen für festen Toleranzen und optimale Oberflächen.
Sheet metal fabrication verwendet laser schneiden, Stanzen und biegen für Präzision.
Fregatte Sheet Metal Fabrication nutzt erweiterte laser schneiden und Abkantpresse-Technologie für kundenspezifische casting-Anwendungen. Engen Toleranzen, superior Schweißnähte, und hochfeste Materialien stellen die strukturelle Integrität.
Spritzguss fertigt hochpräzise Teile mit gleich bleibender Qualität.
Fregatte Injection Molding liefert custom-engineered Teile mit Mikrometer-Präzision und strukturelle Integrität. Spezielle Formen pflegen enge Toleranzen für komplexe Geometrien und hohe-stress-Anwendungen.
Feinguss sorgt genauehohe-Qualität Teile.
Schmieden Dienstleistungen, die Verbesserung der materiellen Stärke mit präzise Toleranzen.
Fregatte Casting Services bietet kundenspezifische casting mit engen Toleranzen und komplexen Geometrien. Wir verbessern die material Eigenschaften, die mit Fortgeschrittener Metallurgie, Gewährleistung Festigkeit und tragen Widerstand. Unsere Präzisions-Methoden unterstützen die Hochleistungs-Luft-und Raumfahrt -, Automobil-und industrielle Anwendungen.
Ende-zu-Ende Teil der Produktion aus Proben zu liefern bulk.
Ready-to-use assemblies gebaut, um genaue fit und Funktion.
Heavy-duty Herstellung mit high-Festigkeit Materialien für anspruchsvolle Anwendungen. Robust Schweißen für maximale strukturelle Haltbarkeit.
Copper or aluminum alloys for optimale conductivity and strength.
5-15 microns to ensure good solderability and corrosion resistance.
Customizable thickness from 5 mm to 20 mm for different applications.
Customizable width from 20 mm to 150 mm to suit various designs.
Copper: 58-60 MS/m, Aluminum: 35-37 MS/m for efficient power transmission.
The integration of water cooling allows for compact designs without sacrificing performance. This approach reduces the need for additional cooling mechanisms, saving space and energy. Water cooled busbars are particularly suited for applications requiring continuous operation, where thermal stability directly impacts system longevity and safety.
Copper: 390 W/m·K, Aluminum: 235 W/m·K for effective heat dissipation.
Up to 1000 V DC/AC for high-voltage power transmission applications.
Up to 10,000 A depending on the busbar design and material.
Operates from -40°C to +150°C under varying environmental conditions.
High resistance to corrosion from water, salt, and humidity.
Copper: 210 MPa, Aluminum: 140 MPa tensile strength for durability.
>90% adhesion for improved performance and longevity in harsh environments.
Smooth, electroplated or brushed finish for better electrical contact.
Custom lengths, shapes, and cooling channels for tailored solutions.
Meets RoHS, IEC 60947-1, UL 94V-0, ISO 9001:2015 for safety standards.
Water-cooled busbars also offer exceptional electrical conductivity, ensuring that voltage drop is kept to an absolute minimum and current capacity is maximized. The use of high-quality conductive materials such as copper or aluminum, combined with water’s cooling efficiency, guarantees stable and reliable performance even under demanding load conditions. The integrated cooling system also minimizes the need for bulky air-conditioning units or heat sinks, which would otherwise take up valuable space and increase energy consumption.
The robustness and durability of these busbars further enhance their value, offering a long lifespan and consistent performance over time. Their resistance to corrosion, particularly in harsh or high-humidity environments, ensures they remain operational for years, even under challenging conditions. Whether used in electrical substations, data centers, or electric vehicle charging infrastructure, water-cooled busbars provide a reliable, compact, and efficient solution to today’s high-power electrical needs.
Need reliable Bus Bars for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
These buses ensure efficient thermal management for continuous DC power transmission with minimal voltage drop across large-scale substations.
Water cooled busbars effectively manage heat in high-frequency inverters and converters used for precise power modulation in industrial applications.
These systems facilitate stable and efficient power transmission for electromagnetic propulsion systems with minimal thermal load under high-speed operations.
Used in high-voltage power systems to minimize heat in the power delivery of resonant transformers.
Cooling for high-capacity busbars in large battery energy storage systems to prevent thermal runaways during high discharge cycles.
Enables efficient power handling in naval propulsion systems, ensuring thermal stability during long-duration operations.
The design of water cooled busbars also supports high current capacities while minimizing the physical space required for heat management. The compact nature of these systems allows for greater flexibility in installation and design, even in limited spaces. Their ability to handle high currents without excessive heating reduces the need for complex cooling systems, offering a more streamlined and cost-effective solution.
Additionally, water cooled busbars reduce the need for external cooling mechanisms like fans or air conditioning, which can be noisy, bulky, and energy-consuming. By utilizing water as a cooling medium, these busbars provide a more energy-efficient and environmentally friendly solution, reducing the overall carbon footprint of electrical systems.
Check all our Frequently Asked Question
Water cooled busbars use water as a heat transfer medium, which has a much higher thermal conductivity than air. This allows for more efficient heat removal from the busbar, ensuring that high current loads can be handled without excessive temperature rise, reducing the risk of overheating and Komponente failure.
Water cooled busbars are usually made from copper or aluminum alloys due to their excellent electrical conductivity and ability to handle high currents. The cooling channels are typically made from materials like stainless steel, which is corrosion-resistant, ensuring durability and long-lasting performance in harsh environments.
The water flow rate through the cooling channels is critical to the busbar’s thermal performance. A higher flow rate allows for faster heat removal, ensuring the system stays within its optimale temperature range. Insufficient water flow can lead to inadequate cooling, causing the busbar to overheat and potentially compromising the entire electrical system.
Pressure plays a key role in ensuring the consistent flow of water through the cooling channels. In water cooled busbars, pressure is carefully controlled to prevent leaks and ensure an even coolant distribution. Pressure regulators and expansion tanks are used to pflegen stable system pressure, optimize cooling efficiency, and prevent damage from thermal expansion.
To prevent corrosion, water-cooled busbars are designed with corrosion-resistant materials like stainless steel or coated with protective layers. The water used in the system is typically treated to reduce mineral content and prevent buildup that could lead to corrosion. Additionally, the system may incorporate monitoring sensors to detect any signs of corrosion or leakage, ensuring the busbars remain effective over time.
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FREGATTE ist eine B2B-produzierende Unternehmen, die es erleichtert, Neue Produkt Entwicklung, Auftragsfertigung, parallel-Fertigung, und mehr, und nutzt seine umfangreichen partner-Netzwerke.
Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!
Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!