USB Cable Assemblies

Name: USB Cable assemblies | Custom USB Wiring Solutions | USB Data Transfer Cables - Frigate
Price: 249.00 USD
Availability: InStock

The performance of USB cables is often defined by their ability to support high-speed data transfer without degradation. Advanced USB cable assemblies are designed to meet the rigorous standards of USB 3.0, 3.1, and 3.2, providing data rates of up to 10Gbps or higher. These high data rates are crucial for applications that require quick and efficient transfer of large data sets, such as in scientific research, media production, and enterprise IT.

Conductor Material

Tinned Copper, Bare Copper, or Silver-Plated Copper

Conductor Stranding

28/30 AWG (for flexible assemblies) or 24/26 AWG (for high-power applications)

Voltage Rating

30V (USB 2.0), 100V (USB 3.0/3.1), 20V (USB Power Delivery)

Current Rating

1A – 10A, depending on cable and connector design

Insulation Material

PVC, PE, TPE, XLPE, or FEP (depending on application needs)

Product Description

Our cable assemblies feature high-quality shielding techniques, including foil and braided shields, to ensure data integrity over long distances or in electrically noisy environments. These prevent electromagnetic interference (EMI) and radio frequency interference (RFI) from compromising signal quality, ensuring reliable communication even in electrically demanding settings like industrial control systems or telecom networks.

Insulation Resistance

PVC, PE, TPE, XLPE, or FEP (depending on application needs)

Jacket Material

PVC, TPE, PUR, or LSZH (Low Smoke Zero Halogen) for industrial and medical applications

Jacket Thickness

0.5 mm – 2 mm (depending on cable type and application)

Temperature Range

-40°C to +85°C (for industrial-grade cables), -20°C to +70°C (for consumer applications)

Flame Retardancy

UL VW-1, UL 1581, or IEC 60332-1 (depending on industry standards)

Shielding

Foil Shielding (Aluminum or Mylar), Braided Shielding, or Combination Shielding

Connector Type

USB-A, USB-B, USB-C, Micro-USB, or Custom Connectors (for industrial and automotive applications)

Power Rating

Up to 100W (5V @ 3A, 20V @ 5A with Power Delivery)

Environmental Rating

IP67 (waterproof, dustproof), IP20 (general use), RoHS Compliant, UL Listed

Certification

UL, CE, RoHS, ISO 9001, REACH compliant (varies based on application)

Technical Advantages

As the demand for higher power levels in USB-powered devices increases, the importance of proper power delivery (PD) becomes evident. USB Power Delivery technology is integrated into our cable assemblies, enabling the transfer of power up to 100W or more, essential for charging larger devices like laptops or running power-hungry applications. This feature is critical in applications where efficient power management is necessary, such as automotive electronics or industrial machinery requiring power and data connectivity through a single cable.

The PD protocol dynamically negotiates the optimal power level based on the device’s power requirements, ensuring safe operation and maximum charging speed. High-current rated cables and connectors ensure that these assemblies can handle the power demands without overheating or causing voltage drops, even in mission-critical settings.

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Industry Applications

Robotik

Enables high-speed data transfer and power delivery for robotic arms, sensors, and control systems in automated processes.

Military and Defense

Provides secure, high-reliability data transfer and power connections for tactical communications, radar systems, and surveillance equipment.

Data Centers

Facilitates high-bandwidth data transmission between servers, storage devices, and network switches in large-scale data centers.

IoT Devices

Connects IoT sensors and actuators for data exchange, remote monitoring, and system integration across smart environments.

Scientific Research

This involves transferring large data sets between scientific instruments, lab equipment, and storage systems in research environments.

Machine Vision Systems

Provides high-speed data transfer for cameras, sensors, and processing units in quality control and inspection applications.

Custom Configurations for Specialized Applications

A key feature of our USB cable assemblies is the ability to customize the cable construction to meet specific application requirements. Whether it’s altering the cable length for a particular use case, changing the connector type (e.g., USB-A, USB-C, USB-B, Micro-USB), or integrating additional shielding for environments with high electromagnetic interference (EMI), customization allows us to provide tailored solution to address the unique challenges of each project.

For instance, in industrial environments, specific customization may be necessary to ensure that cables can be routed through conduits or bundled with other signal lines. In such cases, the cables may be engineered with additional resistance to high-pressure washing or exposure to corrosive chemicals. Furthermore, compliance with specific certifications such as UL, RoHS, and IP ratings can be ensured for applications in medical devices or military systems.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How do Frigate's USB cable assemblies ensure reliability in high-vibration environments?

Frigate’s USB cable assemblies are engineered with reinforced strain relief and flexible materials that minimize the impact of vibrations, ensuring stable data transfer and power delivery in industrial settings like robotics or heavy machinery.

What types of shielding does Frigate use to protect USB cable assemblies from electromagnetic interference (EMI)?

Fregatte employs multi-layered shielding, including foil and braided shields, to effectively block EMI and RFI. This ensures USB cable assemblies pflegen signal integrity in environments with heavy electrical noise, such as manufacturing floors and telecom facilities.

How do Frigate's USB cable assemblies handle high-current applications without overheating?

Frigate uses specialized conductors with low-resistance materials and high-current-rated connectors in USB cable assemblies. These components ensure safe, efficient power transmission, preventing overheating even in power-hungry applications like industrial equipment and automotive systems.

What are the benefits of Frigate's custom USB cable assemblies for harsh outdoor environments?

Frigate designs custom USB cable assemblies with durable jackets made from materials resistant to UV light, oil, and chemicals. These custom assemblies pflegen reliable performance in outdoor environments exposed to harsh conditions, such as construction sites or aerospace applications.

How does Frigate ensure the longevity and performance of USB cable assemblies in high-temperature environments?

Frigate’s USB cable assemblies feature thermally stable materials that withstand extreme temperatures ranging from -40°C to 85°C. These assemblies are ideal for automotive, aerospace, and industrial applications where temperature fluctuations are common.

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LOCATIONS

Sitz

10-A, First Floor, V. V Komplex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, Indien.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti Coimbatore-641035, Tamil Nadu, Indien. ㅤ

USB Cable Assemblies

Conductor Material

Conductor Stranding

Voltage Rating

Current Rating

Insulation Material

Product Description

Insulation Resistance

Jacket Material

Jacket Thickness

Temperature Range

Flame Retardancy

Shielding

Connector Type

Power Rating

Environmental Rating

Certification

Technical Advantages

Let's Get Started

Industry Applications

Custom Configurations for Specialized Applications

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LOCATIONS

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USB Cable Assemblies

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USB Cable Assemblies

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