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Tinned Copper Lugs

Running electrical systems in manufacturing can face issues like corroded connections or unsafe setups that stop production and drive-up costs. Our Tinned Copper Lugs are designed to tackle these problems, offering strong, safe terminations for your toughest jobs. 

Material Composition

High-conductivity electrolytic copper with tin plating

Conductor Size Range

0.5 mm² to 300 mm² (AWG 20 to 600 MCM), customizable upon request

Current Carrying Capacity

30 A to 1000 A, depending on conductor size and ambient conditions

Dimensions

Length: 20 mm to 100 mm; Barrel diameter: 4 mm to 25 mm; Stud hole: 4 mm to 12 mm (customizable)

Weight

6 g to 160 g, depending on size and barrel length (slightly heavier due to tin plating)
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Product Description

When lugs rust or fail under load, you deal with downtime and risks that harm your operations. Our tinned copper lugs use high-conductivity copper with a current capacity of 30 A to 1000 A, ensuring steady power without breaking down. 

Barrel Length

10 mm to 40 mm, ensuring secure crimping and conductor retention

Termination Type

Single-hole stud design; stud sizes from 4 mm (M4) to 12 mm (M12) for versatile bolting

Crimping Compatibility

Compatible with hexagonal, indent, or circular crimping tools; hydraulic or manual options

Operating Temperature Range

-55°C to 150°C, maintaining conductivity and tin coating integrity under thermal stress

Surface Finish

Tin-plated, providing superior corrosion resistance and enhanced contact reliability

Voltage Rating

Up to 35 kV, suitable for low to medium voltage applications (insulation-dependent)

Tensile Strength

500 N to 3000 N, ensuring mechanical stability post-crimping

Environmental Resistance

IP55 rating; resists oxidation, moisture, and salt exposure in harsh environments

Standards Compliance

Conforms to IEC 61238-1, UL 486A-486B, and RoHS for safety and performance

Installation Method

Crimp-on or solderable; compatible with standard crimping tools

Conductor Compatibility

Supports stranded or solid copper conductors (Class B to Class K)

Technical Advantages

High-current jobs need lugs that last and stay safe without eating into your budget. Our tinned copper lugs resist corrosion from moisture or salt with an IP55 rating, holding strong in harsh settings up to 35 kV. 

Weak fits or tricky installs can slow your systems and profits. These lugs feature barrel lengths from 10 mm to 40 mm with tin plating, keeping connections tight and setups simple across panels or equipment. 

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Need reliable Lugs for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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Industry Applications

Automotive Assembly

Joins wiring harnesses, providing solid connections for reliable vehicle production. 

Solar Power Systems

Links solar panels, ensuring consistent energy transfer in outdoor setups. 

Factory Equipment

Secures motor cables, delivering steady power for non-stop machinery runs. 

Control Panels

Connects circuit lines, maintaining safe power flow in electrical controls. 

Marine Electronics

Ties into boat wiring, resisting rust for durable performance at sea. 

HVAC Units

Fastens compressor cables, keeping cooling systems stable in tough conditions. 

Steady Power and Easy Fit

Installing lugs for heavy-duty tasks can get messy and cost more than expected. Our tinned copper lugs come in sizes with stud holes from 4 mm to 12 mm, fitting your systems with basic crimps or bolts. 

Loose lugs or corrosion can disrupt your quality and timeline. These lugs use tin’s natural resistance to wear, delivering consistent power every time without failing. 

Tinned Copper Lugs

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Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does the tin plating improve these lugs for my systems?

The tin plating boosts corrosion resistance, protecting the copper from moisture and salt in tough environments. This means longer-lasting connections, especially in outdoor or humid setups. So, your systems stay reliable without extra maintenance. 

What voltage levels are your lugs built to handle?

These lugs support voltages up to 35 kV, covering low to medium power needs in manufacturing. Their high-conductivity copper core ensures efficient current flow, even at higher loads. As a result, they fit a wide range of equipment without risking breakdowns.

How do Frigate’s lugs perform in salty or wet conditions?

With an IP55 rating, these lugs resist rust and wear in wet or salty settings like marine or coastal plants. The tin layer shields the copper, keeping conductivity strong over time. Thus, you get steady performance where standard lugs might fail.

Are your lugs worth the cost for long-term use?

Tinned copper lugs may cost more upfront, but their durability cuts down on replacement expenses. For instance, their tensile strength up to 3000 N prevents loose joints, reducing downtime risks. Over time, this saves money compared to cheaper, less reliable options.

Can your lugs fit different wire types in my setup?

Our lugs work with stranded or solid copper conductors from Class B to Class K, offering flexibility for various wires based upon. Additionally, sizes range from 0.5 mm² to 300 mm², matching most manufacturing needs. Therefore, you can use them across multiple applications without issues.

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LOCATIONS

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10-A, First Floor, V. V Komplex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, Indien.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti Coimbatore-641035, Tamil Nadu, Indien. ㅤ

Weitere Standorte

  • Bhilai
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Tinned Copper Lugs

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Get Latest Price

Get Price Form

Tinned Copper Lugs

Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Get Latest Price

Get Price Form