Swiss Plug Power Cords

Name: Advanced Swiss Plug Power Cords | SEV 1011 Power Cable - Frigate
Price: 249.00 USD
Availability: InStock

Swiss Plug Power Cords is manufactured to conform to SEV 1011:2009 and IEC 60884-1, ensuring dimensional compatibility with Swiss Type J socket systems. Tolerances on pin diameter, insertion depth, and housing geometry are tightly controlled to ±0.05 mm to guarantee uniform mating force, eliminate over-insertion, and pflegen electrical interface reliability under mechanical stress.

Plug Standard

SEV 1011:2009 (Type J, Swiss Standard)

Rated Voltage

250V AC

Rated Current

Up to 10A or 16A depending on conductor size

Conductor Type

Class 5 fine-stranded bare copper per IEC 60228

Conductor Cross-Section

0.75 mm² to 2.5 mm²

Product Description

Swiss Plug Power Cord is designed for continuous operation at elevated ambient temperatures found in dense enclosures. Dielectric materials are selected based on thermal index testing (TI > 105°C) and exhibit minimal thermal degradation. The conductor temperature rise under rated current is kept within IEC-defined Class 70/85/105 limits to support high-load electrical zones.

Contact Pin Material

Brass, multi-layer nickel plated

Contact Resistance

≤5 mΩ after 500 mating cycles

Insertion Force Range

30 N to 75 N (per SEV mating force requirements)

Insulation Resistance

≥100 MΩ at 500V DC

Dielectric Withstand Voltage

1500V AC for 60 seconds (HiPot tested)

Bending Radius

≥10 × cable outer diameter (flexing applications)

Cable Jacket Material

PVC, H05VV-F / PUR / Halogen-free compounds

Chemical Resistance

Complies with EN 50363-10-2, oil and acid resistant

Operating Temperature Range

-25°C to +105°C (depending on insulation type)

VDE 0472 Part 804 / IEC 60332-1 compliant

Technical Advantages

Swiss Plug Power Cord integrates precision-machined brass pins with multi-layer nickel plating to achieve long-term oxidation resistance. Contact resistance remains below 5 mΩ even after 500 mating cycles, ensuring minimal voltage drop and consistent current flow. This is essential in high-reliability circuits, such as medical equipment and power supplies.

Swiss Plug Power Cord employs Class 5 fine-stranded copper conductors within high-flex insulation systems tested to IEC 60228 and IEC 60227. The assembly passes >1 million flex cycles at a 10xD bend radius, making it suitable for cable carriers, robotics, or panel connections subjected to dynamic motion or vibration.

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Industry Applications

Medical Diagnostic Equipment

Swiss Plug Power Cord supports low-leakage current systems, ensuring electrical safety and compatibility in MRI, CT, and laboratory analyzers.

Laboratory Power Distribution Units

Swiss Plug Power Cord provides stable voltage interfaces for benchtop devices, maintaining dielectric integrity under repetitive plug-in cycles and thermal fluctuations.

Industrial Automation Cabinets

Swiss Plug Power Cord connects PLCs and HMIs, offering strain relief, minimal contact resistance, and thermally rated insulation for enclosed environments.

Telecom and Data Racks

Swiss Plug Power Cord delivers consistent power to routers and switches, with low capacitance and EMI control in high-density signal environments.

Precision Test Benches

Swiss Plug Power Cord ensures genaue voltage supply to calibration instruments, reducing resistive losses and electrical noise in metrological testing setups.

Semiconductor Manufacturing Tools

Swiss Plug Power Cord withstands cleanroom conditions, maintaining insulation integrity and chemical resistance near photolithography and wafer-handling systems.

Integrated Strain Relief and Cable Retention Integrity

Swiss Plug Power Cord incorporates overmolded strain relief systems engineered to exceed EN 50620 pull-force standards. Mechanical load transfer at the termination point protects conductor integrity under tension, and molded relief zones maintain IP20/IP44 ingress protection as required by application.

Swiss Plug Power Cord is supplied with batch-level traceability and testing documentation. Each unit undergoes dielectric withstand testing (1500V AC), polarity verification, and insulation resistance testing per IEC 60320-1. Material data sheets and RoHS/REACH declarations support regulatory audits and quality assurance processes.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

Does Frigate offer Swiss Plug Power Cords with customized cable cross-sections for non-standard load requirements?

Yes, Fregatte supplies Swiss Plug Power Cords with conductor sizes ranging from 0.75 mm² to 2.5 mm². This helps in minimizing voltage drop in high-current or long-distance connections. All configurations follow IEC 60245 and SEV 1011 dimensional constraints. Custom lengths and wire gauges are matched to your exact load profiles.

How does Frigate ensure dimensional accuracy of the Swiss Plug geometry?

Frigate manufactures Swiss Plug Power Cord using high-precision molds and automated pin-positioning jigs. Each plug is inspected using digital gauges to ensure compliance with SEV 1011 and Type J socket geometry. This reduces insertion force variability and ensures consistent electrical contact. Dimensional tolerances are maintained within ±0.05 mm for critical regions.

Can Frigate’s Swiss Plug Power Cord be used in equipment that operates near strong electromagnetic fields?

Yes, Frigate offers shielded Swiss Plug Power Cords for EMI-sensitive applications like lab analyzers and test rigs. Foil or braid shielding minimizes induced voltage and crosstalk from nearby magnetic sources. Shield continuity is tested during production using loop impedance methods. This ensures electrical noise does not affect connected devices.

What testing protocols does Frigate follow before dispatching Swiss Plug Power Cords?

Frigate performs 100% electrical testing on each Swiss Plug Power Cord. Tests include HiPot (1500V AC), continuity, polarity, and insulation resistance above 100 MΩ. Each cord is batch-logged for traceability and QC records. Frigate also verifies mechanical retention and strain relief performance per IEC 60884 guidelines.

Are Frigate’s Swiss Plug Power Cords suitable for cleanroom or pharmaceutical lab environments?

Frigate provides Swiss Plug Power Cords with low-outgassing jacket materials like PUR or halogen-free thermoplastics. These materials comply with ISO 14644 cleanroom standards and do not degrade under disinfectant exposure. Cable surfaces are smooth to reduce particulate retention and easy to clean. Frigate also offers RoHS and REACH-compliant options for regulated environments.

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LOCATIONS

Sitz

10-A, First Floor, V. V Komplex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, Indien.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti Coimbatore-641035, Tamil Nadu, Indien. ㅤ

Swiss Plug Power Cords

Plug Standard

Rated Voltage

Rated Current

Conductor Type

Conductor Cross-Section

Product Description

Contact Pin Material

Contact Resistance

Insertion Force Range

Insulation Resistance

Dielectric Withstand Voltage

Bending Radius

Cable Jacket Material

Chemical Resistance

Operating Temperature Range

VDE 0472 Part 804 / IEC 60332-1 compliant

Technical Advantages

Let's Get Started

Industry Applications

Integrated Strain Relief and Cable Retention Integrity

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Swiss Plug Power Cords

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