Specialized Cable Assemblies

Name: Specialized Cable assemblies | Custom Industrial Cables | High-Performance Cable Solutions - Frigate
Price: 249.00 USD
Availability: InStock

Maintaining clean signals in noisy systems is essential. Our specialized cable assemblies use low-capacitance materials and controlled impedance designs. Advanced shielding techniques, such as layered foil-braid combinations, reduce EMI and crosstalk. These features guarantee reliable data transmission. They are particularly crucial for aerospace and industrial automation, where performance cannot falter.

Conductor Material

Copper, Tin-Plated Copper, Aluminum, or Custom Alloys

Conductor Stranding

7/0.2, 19/0.15, 32/0.1, 56/0.08 or Custom Stranding

Voltage Rating

300V, 600V, 1000V, or custom rated for high-voltage applications

Current Rating

Up to 50A, depending on the cable size and configuration

Insulation Material

PVC, XLPE, PTFE, FEP, PEEK, Silicone, or Teflon-based materials

Product Description

Harsh environments demand robust materials. Our cables use PTFE, FEP, and PEEK for high-temperature stability. Polyurethane or silicone seals address moisture and chemical exposure. These designs resist corrosion and fluid ingress, ensuring longevity. Industries like oil and gas or medical devices benefit from their resilience.

Insulation Resistance

PVC, XLPE, PTFE, FEP, PEEK, Silicone, or Teflon-based materials

Jacket Material

PVC, Polyurethane, TPE, Neoprene, or Silicone for flexibility and durability

Jacket Thickness

0.5 mm to 2.5 mm, depending on environmental and mechanical requirements

Temperature Range

-60°C to +250°C, depending on material selection and application needs

Flame Retardancy

UL 94V-0, UL 1581, or other industry-standard flame retardant certifications

Shielding

Foil shield, braided shield, or tinned copper braid for EMI/RFI protection

Connector Type

Custom connectors, Molex, D-sub, RJ45, or circular connectors, as required

Power Rating

Up to 50 kW, depending on the cable construction and system requirements

Environmental Rating

IP67, IP68, or IP69K for water, dust, and chemical resistance

Certification

UL, RoHS, REACH, CSA, CE, ISO9001, IATF16949, ATEX, IECEx, and others as required

Technical Advantages

Dynamic applications create constant stress on cables. To counter this, we use reinforced jacketing and strain relief components. Flexible conductor designs and aramid fibers enhance tensile strength. These features make our assemblies ideal for robotics, automated lines, and high-speed systems.

Compact systems need efficient cabling. Our specialized cable assemblies combine signal, power, and control in one design. Advanced insulation prevents interference between circuits, and custom-machined connectors ensure precise fits. This reduces space usage and improves functionality, especially in telecommunications and medical imaging.

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Industry Applications

Satellite Systems

Support high-frequency signal transmission with precise impedance control in low-gravity and extreme thermal vacuum environments.

Nuclear Facilities

Under extreme conditions, ensure radiation-resistant connectivity for reactor monitoring, safety systems, and robotic handling equipment.

Semiconductor Manufacturing

Deliver ultra-clean connections for high-precision wafer fabrication equipment in contamination-sensitive environments.

High-Performance Computing

Enable low-latency, high-bandwidth data transmission for supercomputers and AI-based data processing systems.

Railway Systems

Provide reliable power and communication links for signaling, onboard systems, and traction motors in high-vibration conditions.

Aviation Avionics

Facilitate EMI-protected, high-speed data and power transfer for flight control and navigation systems in lightweight designs.

Supporting High-Speed Data Transmission

High-speed applications need optimized cables. Our solutions include impedance-controlled designs and low-loss dielectrics, which minimize insertion loss and boost data rates. These specifications meet the demands of 5G networks and advanced computing systems.

Complex systems need easy integration. Our assemblies feature pre-terminated connectors and modular designs. Clear coding simplifies installation and reduces setup time. These features lower downtime and improve system performance during upgrades or replacements.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure the reliability of cable assemblies in high-vibration environments?

Frigate’s specialized cable assemblies use flexible conductors, reinforced strain relief mechanisms, and high-durability jacketing materials. These designs ensure that cables can withstand the repetitive motion and vibration commonly found in industries like aerospace and automotive without compromising signal or power integrity.

What is the process of ensuring compatibility between custom cable assemblies and specialized connectors at Frigate?

Frigate employs precise connector matching through custom machining and 3D modeling. This ensures a perfect fit between the cable assembly and connectors, guaranteeing low-resistance connections and minimizing signal loss or power interruptions. The entire system is tested for continuity and performance before deployment.

How are Frigate’s cable assemblies designed for efficient heat dissipation in high-power applications?

Frigate uses heat-resistant materials such as Teflon and fluoropolymer insulations, which pflegen their insulating properties at high temperatures. Custom-engineered assemblies are designed for high-power applications to evenly distribute thermal loads, ensuring cables remain within safe operating temperatures to prevent failures in systems like industrial automation and power transmission.

How does Frigate’s cable assembly manufacturing process handle rigorous environmental testing?

Frigate’s cable assemblies undergo environmental simulations, including thermal cycling, moisture exposure, and salt fog testing. These tests verify the cable’s ability to withstand extreme conditions, ensuring long-lasting performance in marine and offshore industries where exposure to corrosive elements is a constant challenge.

What materials does Frigate use in cable assemblies to resist electromagnetic interference (EMI)?

Fregatte nutzt specialized EMI shielding materials such as copper, aluminum foil, and braided wire meshes combined with high-performance dielectric insulations. These materials are selected based on the specific frequency ranges and environmental factors, ensuring that cables pflegen integrity even in highly electromagnetic environments like medical imaging or telecommunications.

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LOCATIONS

Sitz

10-A, First Floor, V. V Komplex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, Indien.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti Coimbatore-641035, Tamil Nadu, Indien. ㅤ

Specialized Cable Assemblies

Conductor Material

Conductor Stranding

Voltage Rating

Current Rating

Insulation Material

Product Description

Insulation Resistance

Jacket Material

Jacket Thickness

Temperature Range

Flame Retardancy

Shielding

Connector Type

Power Rating

Environmental Rating

Certification

Technical Advantages

Let's Get Started

Industry Applications

Supporting High-Speed Data Transmission

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Specialized Cable Assemblies

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