Profile Busbars

Name: Profile Busbars | Switch Board Components - Frigate
Price: 249.00 USD
Availability: InStock

Traditional cable systems can be bulky, leading to inefficiencies in space-constrained environments. Profile Busbars offer a compact, low-profile design that maximizes space utilization without compromising power capacity. Their tailored configurations integrate seamlessly into complex systems, enabling optimized layouts in industries like data centers, EV manufacturing, and renewable energy installations.

Material Core

High-conductivity copper (99.9%) or aluminum alloys with optional composite materials.

Tin Coating Thickness

5–15 microns, electroplated for uniformity and enhanced corrosion protection.

Bus Bar Thickness

1 mm to 20 mm, customizable based on application requirements.

Bus Bar Width

10 mm to 300 mm, with tailored widths available upon request.

Electrical Conductivity

≥ 98% IACS (International Annealed Copper Standard) for copper; ≥ 62% IACS for aluminum.

Product Description

Profile Busbars are transforming how industries approach power management, combining technical excellence with practical solutions to overcome critical challenges. With their innovative features and high-performance capabilities, they are the backbone of efficient, reliable, and future-proof electrical systems.

Thermal Conductivity

385 W/mK for copper; 235 W/mK for aluminum.

Voltage Rating

Up to 1000V for standard applications, higher ratings available for custom designs.

Current Rating

50A to 5000A, depending on thickness, width, and material selection.

Operating Temperature

-40°C to +125°C; extended ranges available for specialized applications.

Corrosion Resistance

Salt spray tested up to 500 hours; resistant to industrial and marine environments.

Mechanical Strength

Tensile strength ≥ 210 MPa for copper; ≥ 90 MPa for aluminum.

Plating Adhesion

Tested to ASTM B571 standards for superior bonding strength.

Surface Finish

Smooth, burr-free finish; optional tin, silver, or nickel plating for enhanced properties.

Customization Options

Custom shapes, sizes, and multilayer busbars available with insulation and mounting features.

Standards Compliance

IEC 61439, RoHS, REACH, UL 508A, and ISO 9001 certified.

Technical Advantages

Energy loss in conventional cabling results in increased operational costs and heat management challenges. Profile Busbars mitigate these issues with superior conductivity and low-resistance materials, ensuring minimal power loss. Their precise engineering and high-quality materials, including copper and aluminum alloys, guarantee exceptional energy efficiency, even in high-load conditions.

Electrical systems often face thermal and mechanical stresses that degrade performance over time. Profile Busbars are designed to withstand extreme operating conditions, including high temperatures, vibrations, and corrosive environments. Their robust construction and advanced insulation techniques ensure reliable performance, reducing the risk of downtime and system failure.

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Need reliable Bus Bars for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industry Applications

High-Current Power Distribution

Deliver stable and efficient power in systems requiring high-current capacities with minimal energy loss.

Low-Voltage DC Systems

Support advanced DC power networks with optimized designs for minimal resistance and superior energy efficiency.

Signal Integrity in High-Frequency Circuits

Maintain signal quality and reduce electromagnetic interference in precision electronic and communication systems.

Thermal Management in Power Systems

Enhance heat dissipation in power-intensive applications, ensuring operational stability and Komponente longevity.

Compact Energy Storage Systems

Enable efficient integration in battery modules and energy storage units with space-saving and low-resistance solutions.

Resilient Power Transmission

Handle mechanical stresses, thermal cycling, and harsh environmental conditions in critical infrastructure systems.

Streamlined Installation and Superior Thermal Management

Traditional wiring systems can be labor-intensive to install and maintain. Profile Busbars streamline these processes with modular designs and pre-engineered connections, reducing installation time and complexity. Their maintenance-friendly design enables quick diagnostics and replacements, minimizing disruption during servicing.

Excessive heat buildup in electrical systems leads to inefficiency and potential damage. Profile Busbars are designed with advanced thermal management features, including efficient heat dissipation mechanisms and high-temperature endurance. This ensures long-term operational stability and protects sensitive components.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How do Profile Busbars improve thermal management compared to traditional cables?

Profile Busbars are engineered with advanced thermal management systems, including optimized surface area for heat dissipation and materials with high thermal conductivity. This design reduces heat buildup and ensures consistent operation even under heavy loads, protecting sensitive electrical components and enhancing overall system efficiency.

Can Profile Busbars handle high-frequency power applications?

Yes, Profile Busbars are designed to efficiently manage high-frequency power applications. Their laminated structure minimizes skin and proximity effects, reducing energy loss at higher frequencies. This makes them ideal for applications such as renewable energy systems, electric vehicles, and industrial automation.

How do Profile Busbars reduce electromagnetic interference (EMI) in electrical systems?

Profile Busbars minimize electromagnetic interference through compact, parallel conductor design and precise insulation techniques. This reduces the electromagnetic fields generated during operation, ensuring stable performance in critical signal integrity and EMI control environments.

Are Profile Busbars suitable for environments with high vibrations and mechanical stress?

Absolutely. Profile Busbars are constructed with rigid, high-strength materials and secure connections that withstand vibrations and mechanical stresses. Their robust design ensures reliable performance in demanding applications like railways, aerospace, and heavy industrial machinery.

What makes Profile Busbars more energy-efficient than traditional wiring?

Profile Busbars achieve superior energy efficiency through low-resistance materials like high-purity copper or aluminum and optimized conductor geometry. These features reduce energy losses due to resistance and heat, ensuring maximum power delivery even in high-load applications.

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LOCATIONS

Sitz

10-A, First Floor, V. V Komplex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, Indien.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti Coimbatore-641035, Tamil Nadu, Indien. ㅤ

Profile Busbars

Material Core

Tin Coating Thickness

Bus Bar Thickness

Bus Bar Width

Electrical Conductivity

Product Description

Thermal Conductivity

Voltage Rating

Current Rating

Operating Temperature

Corrosion Resistance

Mechanical Strength

Plating Adhesion

Surface Finish

Customization Options

Standards Compliance

Technical Advantages

Let's Get Started

Industry Applications

Streamlined Installation and Superior Thermal Management

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Having Doubts? Our FAQ

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LOCATIONS

Sitz

Operations Office

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Profile Busbars

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Profile Busbars

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