Powder-Coated Busbars

Name: Powder-Coated Busbars | Epoxy & Insulated busbars - Frigate
Price: 249.00 USD
Availability: InStock

Powder-coated busbars provide a sophisticated solution to enhance the performance and longevity of electrical systems. The advanced powder-coating process applies a uniform, electrostatically bonded layer of polymer-based coating to the busbar, ensuring superior protection against corrosion, abrasion, and environmental stressors. This coating acts as a barrier that preserves the integrity of the conductive surface while optimizing electrical conductivity, thermal performance, and mechanical resilience.

Material Core

Copper, Aluminum, or Brass for optimale conductivity and durability.

Tin Coating Thickness

3-5 microns to provide a protective layer against corrosion.

Bus Bar Thickness

1 mm to 10 mm, customizable based on power requirements and design.

Bus Bar Width

10 mm to 100 mm, tailored to system voltage and current capacities.

Electrical Conductivity

55-65% IACS for efficient power transfer with minimal energy loss.

Product Description

Powder-coating also enhances thermal resistance, crucial for preventing overheating in electrical systems. This ensures that the busbars can handle high-current loads without compromising the integrity of the components. The ability to withstand high temperatures adds another layer of safety and reliability to your electrical infrastructure.

Thermal Conductivity

Copper: 390 W/m·K, Aluminum: 205 W/m·K, ensuring optimale heat dissipation.

Voltage Rating

Up to 36 kV, suitable for high-voltage applications in industrial setups.

Current Rating

100-3000 A, with capacity variations based on bar dimensions.

Operating Temperature

-40°C to 200°C, ideal for diverse environmental conditions.

Corrosion Resistance

Highly resistant, ensures longevity in harsh, corrosive environments.

Mechanical Strength

Tensile Strength: 210-280 MPa, designed for impact and vibration resistance.

Plating Adhesion

≥ 5 N/mm² to guarantee the coating remains intact under stress.

Surface Finish

Smooth, Matte, or Glossy for aesthetic appeal and functional requirements.

Customization Options

Tailored sizes, coating thickness, and material types for specific needs.

Standards Compliance

IEC 61238-1, RoHS, UL 94, ASTM B498 for industry-standard performance.

Technical Advantages

Corrosion is a significant threat to electrical systems exposed to moisture, salts, and chemicals. Powder coating delivers a non-porous, electrostatically applied finish that chemically bonds to the metal surface. This process enhances corrosion resistance, preventing harmful agents from penetrating and preserving the busbars’ integrity. In harsh environments, powder-coated busbars can last 10-15 years longer than uncoated alternatives.

Powder coatings can be engineered to minimize surface resistance while ensuring a protective layer. This balance enhances electrical conductivity by providing low-resistance paths for efficient energy flow. Special formulations of the coating prevent oxidation and maintain conductivity, ensuring that electrical connections perform reliably without energy loss.

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Industry Applications

Grid Infrastructure

Enhances the reliability and lifespan of busbars in power grids, ensuring efficient, uninterrupted energy distribution.

High-Current Power Stations

Busbars in power generation plants are protected from thermal and mechanical stress, maintaining performance under peak loads.

Electric Vehicle (EV) Charging Stations

Provides robust insulation and heat resistance for high-current busbars in fast-charging infrastructure.

Mission-Critical Data Centers

Ensures optimale conductivity and protection from electromagnetic interference, supporting high-efficiency power systems in data centers.

Smart Grids

Supports the integration of renewable energy and grid optimization, ensuring stable and reliable power distribution under varying loads.

Industrial Automation Systems

Withstands extreme temperatures and mechanical stress, ensuring continuity in high-precision manufacturing and robotic applications.

Thermal and Mechanical Protection for Enhanced Durability

Powder-coated busbars are designed to withstand elevated temperatures without degrading. The coatings can endure temperatures up to 200°C (392°F), offering thermal stability even under high-current loads. The high-temperature resistance prevents cracking, warping, and failure, ensuring long-term performance in systems subject to heat stress.

The powder-coating process creates a durable, impact-resistant surface that provides exceptional protection from mechanical damage. Whether in environments with frequent vibrations or exposure to physical stress, the coating’s hardness resists abrasion and prevents wear. This makes the busbars more robust and able to withstand harsh operational conditions without compromising functionality.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does the powder coating process improve the thermal stability of busbars?

The powder coating applied to busbars enhances their ability to withstand high temperatures by creating a protective layer that maintains its integrity up to 200°C (392°F). The thermally stable coating prevents cracking, warping, or degradation under high-current loads. This ensures that the busbars pflegen their performance and conductivity without risk of failure, even in high-heat environments.

What types of corrosion are prevented by the powder coating on busbars?

The powder coating provides a robust, non-porous layer that protects busbars from galvanic und atmospheric corrosion. It prevents exposure to moisture, salt, and chemicals, which can cause oxidation or pitting on the metal surface. This level of protection is particularly important in coastal or industrial environments where exposure to corrosive agents is common.

How does powder coating impact the mechanical strength of busbars in high-vibration environments?

Powder coating significantly increases the mechanical strength of busbars by providing a hard, durable finish that resists abrasions and impacts. The coating’s hardness allows the busbars to endure mechanical stress, such as vibrations or physical shock, without losing structural integrity. This makes them ideal for use in machinery or other environments subject to frequent movement.

Can powder-coated busbars protect against electromagnetic interference (EMI)?

Yes, certain formulations of powder coatings are designed with conductive properties that help mitigate electromagnetic interference (EMI). The coating acts as an insulator, preventing EMI from affecting the busbars or causing electrical disturbances in surrounding equipment. This protection is essential in systems that require stable and precise electrical performance, such as in sensitive electronic or telecommunications applications.

How does powder coating improve the overall lifespan of busbars compared to bare metal?

Powder coating extends the lifespan of busbars by providing a continuous barrier against physical damage, corrosion, and environmental factors. The coating’s resistance to oxidation and wear means that the busbars experience less degradation over time. As a result, the need for maintenance, replacement, or repairs is significantly reduced, leading to a longer service life than uncoated busbars vulnerable to environmental and mechanical stresses.

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LOCATIONS

Sitz

10-A, First Floor, V. V Komplex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, Indien.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti Coimbatore-641035, Tamil Nadu, Indien. ㅤ

Powder-Coated Busbars

Material Core

Tin Coating Thickness

Bus Bar Thickness

Bus Bar Width

Electrical Conductivity

Product Description

Thermal Conductivity

Voltage Rating

Current Rating

Operating Temperature

Corrosion Resistance

Mechanical Strength

Plating Adhesion

Surface Finish

Customization Options

Standards Compliance

Technical Advantages

Let's Get Started

Industry Applications

Thermal and Mechanical Protection for Enhanced Durability

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Powder-Coated Busbars

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Powder-Coated Busbars

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