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Mining Cables

Mining operations are relentless, as are the conditions mining cables are subjected to—abrasion, high tensions, and harsh chemicals are daily realities. Our cables are built with rugged materials that resist cuts, nicks, and wear. They are designed with specially formulated compounds and reinforced insulation to enhance durability. This protects against crushing and impact, ensuring long-lasting performance even in the most demanding underground or surface mining environments. 

Conductor Material

Copper (Class 5 or 6 flexible) or Aluminum (electrolytic grade) 

Insulation Material

Cross-linked Polyethylene (XLPE), Ethylene Propylene Rubber (EPR), or Thermoplastic Elastomer (TPE) 

Voltage Rating

600/1000V or 1.8/3 kV depending on application and cable design 

Temperature Range

-40°C to +90°C (static) and -40°C to +70°C (dynamic) 

Fire Resistance

Flame-retardant, IEC 60332-1 or IEC 60332-3 (flame propagation) 

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Product Description

We offer cables with high thermal resistance. These cables can withstand temperatures often encountered in heavy-duty mining applications, preventing overheating and reducing the risk of fire hazards. This ensures a safer working environment for your team and protects your expensive mining equipment from potential damage caused by electrical failures. 

Water Resistance

Fully water-resistant, including resistance to immersion and water spray, per IEC 60529 IP68

UV Resistance

UV-resistant, tested according to ASTM G154 (weathering and degradation)

Cross-sectional Area

1.5 mm² to 400 mm², depending on current-carrying requirements and application 

Sheath Material

PVC (Polyvinyl Chloride), or rubber-based compounds like Neoprene or Hypalon 

Armoring

Steel wire braid or steel tape for mechanical protection and impact resistance 

Current-Carrying Capacity

Rated based on conductor size and insulation, typically from 10A to 500A for standard applications

Flexibility

High flexibility for dynamic applications, meeting requirements for bending radius and mechanical strain 

Cable Size

Core configurations of 1 to 5 cores

Outer Diameter

Varies with cable size and construction, typically between 10 mm und 60 mm

Mechanical Protection

High impact resistance, abrasion resistance, and crush resistance for rugged conditions 

Standards Compliance

Complies with international standards such as IEC 60228, IEC 60502, and ISO 9001 for quality and safety

Technical Specifications

Mining cables are highly thermally resistant and are capable of withstanding temperatures often encountered in heavy-duty mining applications. They prevent overheating and reduce the risk of fire hazards. This ensures a safer working environment for your team and protects your expensive mining equipment from potential damage caused by electrical failures. 

Our mining cables feature advanced copper or aluminum conductors for optimal power delivery, ensuring maximum conductivity and minimal voltage drop over long distances. This helps maintain operational efficiency and reduces the risk of electrical losses, keeping your heavy-duty machinery running at peak performance. 

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Applications

underground mining

The power supply for underground mining includes drilling machines, conveyor belts, and lighting systems in confined harsh underground environments. 

Surface Mining

Connects Surface Mining high-powered equipment like draglines, shovels, and excavators to power sources in open-pit mining. 

Tunneling Operations

Provides reliable power for Tunneling Operations like tunnel boring machines, ventilation systems, and dewatering pumps in tunneling projects. 

Load Haul Dump (LHD) Equipment

It supplies power to Load Haul Dump (LHD) Equipment used for transporting ore and debris in underground and surface mining. 

Processing Plant

Used in Processing Plant crushers, mills, and smelters for material processing, ensuring continuous operation under high-stress conditions. 

Excavation Equipment

Powers large-scale Excavation Equipment, supporting heavy lifting and material removal in extreme mechanical and environmental conditions. 

Cost-Effective Solutions Tailored to Your Needs

Our cables are designed with exceptional flexibility to accommodate the unique routing and mobility needs of mining applications. Their innovative construction allows them to bend, twist, and stretch without losing performance, making them easier to install and reroute, especially in tight or shifting spaces.

We offer customization options, ensuring that the cables you purchase are perfectly suited to your specific mining operations, whether you need high-voltage power cables for machinery or low-voltage cables for control systems. 

mining cables

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Having Doubts? Our FAQ

Check all our Frequently Asked Question

How are mining cables insulated to withstand harsh underground conditions?

Mining cables are insulated using special materials like ethylene propylene rubber (EPR) or cross-linked polyethylene (XLPE). These materials offer high resistance to moisture, chemicals, and abrasion. The insulation prevents electrical breakdowns even under high voltage and extreme temperatures, common in mining environments. The outer jackets are often reinforced with flame-retardant and oil-resistant compounds to ensure long-term durability. 

Why do mining cables have extra shielding layers?

Mining cables include extra shielding to protect against electromagnetic interference (EMI) and mechanical damage. This shielding usually consists of copper tape or wire braid that absorbs and redirects electrical noise away from sensitive mining equipment. The extra layers also enhance the cable’s strength, preventing crushing, cuts, and tears that can happen when heavy machinery or rocks press against the cable. 

What makes mining cables flexible despite their heavy-duty design?

Mining cables use finely stranded copper or aluminum conductors, allowing them to bend and move easily without breaking. The individual strands are smaller and twisted together, giving the cable flexibility without losing its electrical capacity. The insulation and jacket materials are also designed to remain pliable, even in low temperatures or under heavy loads, ensuring that the cables can withstand constant movement and tension. 

How do mining cables manage high voltage without overheating?

Mining cables handle high voltage using conductors with large cross-sectional areas, lowering electrical resistance. The insulation also plays a critical role by containing the voltage while allowing heat to dissipate efficiently. Mining cables are often designed with thermal-resistant materials that prevent overheating, even under continuous heavy loads. This design reduces the risk of electrical faults or fire in underground operations. 

What protection measures are used in mining cables to prevent short circuits in wet environments?

Mining cables are equipped with water-blocking materials that stop moisture from entering. Some cables have water-resistant tapes or gels that seal any gaps inside the cable. The outer jacket is usually made from a compound that repels water and resists chemicals often found in mining sites. This multi-layered protection ensures that the cable remains operational even in wet or submerged conditions, reducing the risk of short circuits. 

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Mining Cables

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Get Latest Price

Get Price Form

Mining Cables

Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Get Latest Price

Get Price Form