Metal layer Plug

Name: Metal Layer Plugs | Metal Layer Electrical Connectors - Frigate
Price: 249.00 USD
Availability: InStock

Signal degradation is a major issue in high-speed communication systems. Metal Layer Plugs are designed precisely to pflegen signal integrity, even in environments with high electromagnetic interference (EMI). The metal shielding minimizes signal loss and noise, delivering clear, uninterrupted performance. This ensures your systems operate with the utmost reliability, from data transmission in telecommunications to critical control systems in manufacturing.

Material Options

Stainless Steel, Titanium, Brass, Aluminum Alloy

Cable Diameter Range

2 mm to 50 mm

Temperature Range

-40°C to 200°C

Load Capacity

Up to 50 A (depending on cable size and material)

Vibration Resistance

Up to 30 G (depending on mounting and material)

Product Description

Traditional cables often fail in environments with extreme temperatures, high pressures, and corrosive elements, causing downtime and costly repairs. Metal Layer Plugs offer superior protection, with a tough outer casing that resists wear and corrosion. Whether working in aerospace, automotive, or industrial machinery, these plugs stand up to the harshest conditions, ensuring your systems remain operational and cost-effective.

Corrosion Resistance

Resistant to saltwater, acids, and other corrosive elements

EMI Shielding

90% shielding efficiency or higher

Mounting Options

Screw-in, push-fit, snap-on, and flange mounting

Compliance Standards

RoHS, UL, ISO 9001, IEC 61076

Custom Features

Custom cable lengths, connectors, and housings available

UV Resistance

UV-resistant coatings for outdoor applications

Fire Resistance Rating

UL94 V-0 or higher

Chemical Resistance

Resistant to oils, fuels, solvents, and other industrial chemicals

Thermal Expansion Tolerance

≤ 0.0015% per °C at 100°C

Dynamic Load Testing

Rated for dynamic testing under continuous load up to 50,000 cycles

Precision Tolerances

Tolerances of ±0.05 mm for cable connectors and interfaces

Technical Advantages

Switching to new systems or upgrading cables can be a major headache. Metal Layer Plugs are designed to seamlessly integrate existing systems, making them ideal for retrofitting projects. With standard connections and compatibility with existing infrastructure, these plugs provide a hassle-free solution that saves time and money, all while improving system performance.

Whether you’re dealing with high-power applications or high-speed data transfers, Metal Layer Plugs provide efficient and stable connections. Their design optimizes power delivery and data throughput, reducing the risk of overheating or signal loss. This makes them an ideal choice for industries where consistent power delivery is critical, like power grids, automotive electronics, and telecommunications.

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Industry Applications

Smart Grid Systems

Ensures efficient and safe power distribution for smart grids, maintaining communication and data flow in real time.

HVAC Systems

Ensures reliable electrical connections in heating, ventilation, and air conditioning systems, withstanding temperature fluctuations and vibration.

Automation in Manufacturing

Delivers reliable, low-loss electrical connections in robotics and assembly lines, crucial for precision and system longevity.

Renewable Energy

Provides reliable connections for solar and wind power systems, ensuring efficient energy transmission in variable environmental conditions.

Railway Systems

Ensures stable power and data transmission for signaling and control systems, resistant to vibrations and temperature extremes.

Consumer Electronics

Offers durable, high-performance connections for devices requiring robust signal integrity, like wearables and advanced computing devices.

Enhanced Safety and Long-Term Cost Efficiency

Safety is non-negotiable in high-voltage and sensitive environments. Metal Layer Plugs have robust safety features to protect against electrical faults and hazards. With insulation exceeding industry standards and built-in protection mechanisms, these plugs help ensure your equipment operates safely, preventing costly failures and potential risks.

While the upfront cost may be higher than traditional options, Metal Layer Plugs offer substantial long-term savings. Their durability, low maintenance requirements, and ability to withstand extreme conditions ensure they will outlast cheaper alternatives, reducing the need for replacements and lowering overall system maintenance costs.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does the metal shielding in Metal Layer Plugs reduce electromagnetic interference (EMI)?

Metal Layer Plugs are designed with a conductive metal shield that encapsulates the internal cables. This shield effectively blocks external electromagnetic fields, preventing interference from disrupting data signals or power transmission. The metal layer acts as a Faraday cage, ensuring your system’s signals remain clear and stable, even in environments with high EMI.

What materials are used in the insulation of Metal Layer Plugs to ensure high-temperature resistance?

The insulation in Metal Layer Plugs is made from high-performance polymers and ceramics that can withstand extreme temperatures. Materials like PTFE (Polytetrafluoroethylene) and silicone rubber are commonly used for their excellent heat resistance and stability, ensuring the plugs pflegen functionality even in environments exceeding 200°C without degrading or losing their insulating properties.

How do Metal Layer Plugs prevent signal degradation in high-frequency applications?

Signal degradation is a major concern in high-frequency applications. The design of Metal Layer Plugs includes a precision-engineered conductive path and optimized shielding, which minimizes signal loss. The metal shielding protects the signal from external noise, while the quality of the internal conductors ensures minimal resistance, allowing for high-speed, distortion-free transmission over long distances.

Can Metal Layer Plugs be used in underwater or highly corrosive environments?

Metal Layer Plugs are engineered to withstand challenging environments such as underwater or corrosive industrial settings. The outer metal casing is often made from corrosion-resistant alloys like stainless steel or titanium, which protect against saltwater, chemicals, and other harsh elements, ensuring long-lasting performance and reliability in these extreme conditions.

How does the built-in overcurrent protection mechanism in Metal Layer Plugs work?

Overcurrent protection in Metal Layer Plugs is achieved through built-in fuses or circuit breakers that automatically disconnect the circuit if the current exceeds a safe threshold. This feature helps prevent overheating, reduce the risk of electrical fires, and protect sensitive components from damage, ensuring the longevity and safety of your equipment.

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LOCATIONS

Sitz

10-A, First Floor, V. V Komplex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, Indien.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti Coimbatore-641035, Tamil Nadu, Indien. ㅤ

Metal layer Plug

Material Options

Cable Diameter Range

Temperature Range

Load Capacity

Vibration Resistance

Product Description

Corrosion Resistance

EMI Shielding

Mounting Options

Compliance Standards

Custom Features

UV Resistance

Fire Resistance Rating

Chemical Resistance

Thermal Expansion Tolerance

Dynamic Load Testing

Precision Tolerances

Technical Advantages

Let's Get Started

Industry Applications

Enhanced Safety and Long-Term Cost Efficiency

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Metal layer Plug

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