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Immersion Rods & Immersion Water Heaters

Immersion Rods & Immersion Water Heaters are engineered to meet the demanding heating needs of various industrial environments. From high-volume water heating in manufacturing to precise temperature control in chemical processes, these products are designed to deliver consistent performance under harsh conditions, reducing downtime and minimizing the risk of failure. 

Heating Element Material

Stainless Steel, Copper, or Incoloy for high durability and heat resistance

Sheath/Outer Material

High-quality stainless steel or durable copper sheath for long-lasting performance

Voltage Rating

220 V to 240 V for domestic use; 380 V to 415 V for industrial applications

Power Rating

500 W to 10 kW, depending on the application and size of the heater

Temperature Range

Typically up to 150°C for standard applications; specialized models may handle up to 200°C or higher
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Product Description

Conventional heating elements often struggle in industrial environments due to wear and tear from high temperatures, corrosive chemicals, and continuous thermal cycling. Our Immersion Rods & Immersion Water Heaters are designed with robust materials and advanced technologies to handle these challenges, ensuring long-lasting, efficient heating with minimal maintenance. 

Heat-Up Time

Approximately 5-10 minutes depending on the power rating and water volume

Resistance

Typically ranges from 10 Ω to 100 Ω, depending on power and size

Insulation Material

Thermoplastic or thermoset materials with high heat resistance (e.g., silicone or rubber)

Corrosion Resistance

Corrosion-resistant coating or material (e.g., stainless steel, Incoloy) for durability in water-based environments

Dimensions

Varies from compact sizes (100 mm to 300 mm) to larger configurations for industrial use (up to 1.5 m or more)

Shape/Configuration

Straight rod, coiled, or bendable designs for different tank and vessel configurations

Current-Carrying Capacity

2 A to 40 A, depending on the power and application

Thermal Efficiency

Typically above 90% for maximum heat transfer

Mounting/Fitting Type

Threaded, flange, or screw type fittings for secure mounting in tanks or containers

Safety Features

Over-temperature protection, built-in thermostats, IP rating (IP67/IP68), leakage protection, and automatic shut-off features for safety

Standards Compliance

Meets or exceeds international standards such as IEC 60335, UL 499, CE marking, and EN 60335-1 for safety and quality

Technical Advantages

Made from high-quality materials like stainless steel, copper, and Incoloy, our heating elements are built to withstand corrosive environments often encountered in industrial applications, such as exposure to chemicals, harsh water conditions, and extreme temperatures. These materials ensure that the heaters maintain their performance and reliability over extended periods. 

Our Immersion Rods & Immersion Water Heaters are engineered for rapid heat-up times while maintaining high thermal efficiency. This minimizes energy consumption and provides precise, controlled heating for industrial processes, which is essential for maintaining productivity and reducing operational costs. 

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Industry Applications

Chemical Manufacturing 

Utilized in chemical processes for precise temperature control of fluids and chemicals in reactors, vats, and other processing equipment, ensuring optimale reaction conditions and energy efficiency. 

Food Processing 

Plays a key role in maintaining uniform temperatures for cooking, pasteurization, and sterilization in food production, helping to meet industry standards for safety and quality. 

Water Treatment

Used in industrial water heating systems, ensuring efficient thermal management for wastewater treatment plants, boiler systems, and other water processing operations.

Petrochemical Industry

Immersion heaters are essential in controlling the temperature of oil, gases, and other materials in the petrochemical sector, ensuring smooth and efficient operation of refining and processing systems.

Pharmaceutical Manufacturing

Ensures the precise heating of liquids in pharmaceutical processes, such as sterilization, mixing, and production, while maintaining stringent temperature control to meet regulatory requirements.

Metal Processing and Heat Treatment

Immersion heaters are used in metal production and heat treatment processes for melting, heating, and quenching metal parts, providing consistent temperature control for precise metallurgical properties.

Reduced Downtime and Maintenance Costs

Unreliable heating elements can cause significant downtime in industrial operations, leading to production delays and increased maintenance costs. Our Immersion Rods & Immersion Water Heaters are built with advanced protection mechanisms and durable materials to minimize the risk of failure, ensuring continuous operation with minimal maintenance requirements. 

The use of high-quality materials and precision engineering results in longer service life and fewer replacements, helping to reduce the total cost of ownership (TCO) and improving the overall efficiency of your operations. 

Immersion Rods & Immersion Water Heaters

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Having Doubts? Our FAQ

Check all our Frequently Asked Question

How do Immersion Rods & Immersion Water Heaters ensure consistent heating performance in demanding industrial environments?

Our Immersion Rods & Immersion Water Heaters are built with high-quality materials like stainless steel, copper, and Incoloy, ensuring long-lasting durability even in harsh conditions. These materials resist corrosion, high temperatures, and continuous thermal cycling, providing reliable and consistent heat transfer over extended periods. Their robust construction ensures optimale performance in industrial applications with minimal maintenance. 

What materials are used in Immersion Rods & Immersion Water Heaters to withstand extreme industrial conditions?

Immersion Rods & Immersion Water Heaters are primarily made from corrosion-resistant materials such as stainless steel, copper, and Incoloy, which are specifically chosen to endure harsh water conditions, high temperatures, and chemical exposure. These materials are reinforced with high-performance insulation that ensures safety, energy efficiency, and reliable heat distribution across a variety of industrial settings. 

Can Immersion Rods & Immersion Water Heaters be customized to meet specific industrial heating requirements?

Yes, Immersion Rods & Immersion Water Heaters can be customized to meet specific power, size, and configuration requirements for different industrial applications. Whether you need a heating element for large-scale industrial tanks or compact systems, we offer customizable options ranging from 500 W to 10 kW, with flexible designs including straight rods, coils, and bendable configurations to suit any installation. 

How do Immersion Rods & Immersion Water Heaters maintain efficiency and performance under continuous operation?

Our Immersion Rods & Immersion Water Heaters are designed to operate efficiently under continuous use. The high-quality materials and advanced thermal insulation allow for rapid heat-up times and minimal energy loss. Additionally, built-in safety features like over-temperature protection and thermostatic controls ensure that the heaters pflegen the correct temperature while preventing overheating, ensuring long-term reliability and reduced downtime. 

What are the benefits of using Immersion Rods & Immersion Water Heaters compared to traditional heating methods in industrial applications?

Immersion Rods & Immersion Water Heaters provide several advantages over traditional heating methods, such as better energy efficiency, faster heat-up times, and improved temperature control. Unlike conventional methods, our heaters offer a more direct and uniform heat transfer, which helps reduce energy consumption. Their corrosion-resistant construction also leads to longer lifespan and fewer maintenance requirements, providing cost savings over time and minimizing system downtime. 

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Immersion Rods & Immersion Water Heaters

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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Immersion Rods & Immersion Water Heaters

Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Get Latest Price

Get Price Form