High-Voltage Extruded Busbars

Name: High-Voltage Extruded Busbars | Electric Vehicles - Frigate
Price: 249.00 USD
Availability: InStock

High-Voltage extruded busbars power systems demand reliability and efficiency. You need a solution that meets strict performance, safety, and longevity standards. HV Extruded Busbars are built to solve these challenges. They offer excellent electrical conductivity, a compact design, and exceptional durability, making them ideal for demanding environments. HV Extruded Busbars help your system run smoothly and efficiently. They address key pain points in power distribution and reduce operational risks.

Material Core

Copper or aluminum used for high conductivity and durability.

Tin Coating Thickness

3-5 microns for enhanced corrosion resistance and conductivity.

Bus Bar Thickness

Customizable from 5 mm to 20 mm to fit application needs.

Bus Bar Width

Customizable from 25 mm to 150 mm based on installation space.

Electrical Conductivity

Copper (97% IACS), aluminum (61% IACS) for efficient power flow.

Product Description

HV Extruded Busbars solve challenges in power distribution with advanced features. They provide high electrical performance, ensuring efficient energy flow. Their design simplifies installation, reducing setup time. These busbars are future-proof, supporting evolving power demands. With minimal maintenance needs, they ensure system reliability and lower operational downtime.

Thermal Conductivity

Copper: 398 W/m·K, Aluminum: 235 W/m·K for heat management.

Voltage Rating

Rated up to 36 kV, depending on material and insulation.

Current Rating

Handles currents from 1000 A to 10000 A, application-specific.

Operating Temperature

Functional from -40°C to 120°C, suitable for various climates.

Corrosion Resistance

Resists corrosion, particularly with tin coating on copper.

Mechanical Strength

Strong, durable, with high resistance to mechanical stress.

Plating Adhesion

Tin plating strongly adheres to core for reliable conductivity.

Surface Finish

Smooth, polished, or matte, customizable for specific uses.

Customization Options

Available in various shapes, sizes, insulation, and coatings.

Standards Compliance

Meets international standards like IEC, UL, RoHS, and ISO.

Technical Advantages

HV Extruded Busbars are engineered to minimize voltage loss by using highly conductive materials, such as copper or aluminum. This ensures that power is transferred with maximum efficiency. The extruded design also allows for better heat dissipation, helping to prevent overheating and extending the lifespan of your system.

Conventional power systems often require bulky cabling and complex routing. Our HV Extruded Busbars are designed with a space-saving, compact form that simplifies installation. The extrusion process allows for custom shapes and sizes, ensuring a perfect fit for tight spaces while reducing the complexity and time required for installation.

Let's Get Started

Need reliable Bus Bars for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industry Applications

High-Voltage Power Transmission

Efficient electrical power transfer over long distances with minimal losses and high current handling.

Transformer Connections

Connects high-voltage transformers to grid systems, ensuring reliable voltage step-up and step-down operations.

Circuit Breaker Systems

Facilitates power distribution between circuit breakers, ensuring seamless operation during fault conditions.

Switchgear Systems

A robust connection for high-voltage switchgear is provided, ensuring safe power distribution and isolation.

Energy Storage Systems

Distributes high-voltage power in battery storage systems, ensuring efficient energy conversion and storage.

HVDC Systems

Supports high-voltage direct current transmission by connecting power conversion stations with low transmission losses.

Long-Lasting and Reliable Power Distribution

HV Extruded Busbars are built for durability and long-term performance. The extruded manufacturing process reduces the risk of mechanical failures by offering a uniform, robust structure resistant to wear and tear. Their design also ensures minimal need for maintenance, offering a reliable power distribution solution that operates with minimal intervention.

HV Extruded Busbars can be customized to suit your specific needs, whether that means adjusting the size, material, or insulation to match your system’s unique demands. This flexibility makes it easier to meet your operational needs without compromising performance or safety.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does the extrusion process enhance the mechanical strength of HV Extruded Busbars?

The extrusion process produces a uniform, continuous structure that strengthens the busbar. By forcing the material through a die, the resulting product has improved mechanical stress, wear, and fatigue resistance. This uniformity ensures that HV Extruded Busbars can withstand high levels of electrical current and harsh environmental conditions without losing structural integrity.

How do HV Extruded Busbars minimize heat generation and improve cooling?

HV Extruded Busbars have a large surface area that helps in better heat dissipation. The extrusion process ensures that the busbars have a consistent, smooth surface, reducing hotspots that could lead to overheating. This design, combined with the use of highly conductive materials, enhances cooling efficiency and prevents thermal damage, ensuring reliable operation in high-voltage systems.

How can HV Extruded Busbars be customized to match different system configurations?

HV Extruded Busbars can be customized in size, material, and insulation type. The extrusion process allows for precise shaping and molding, enabling the busbars to fit specific space constraints and electrical requirements. Customization ensures that the busbars meet your system’s exact demands while maintaining optimale performance and safety.

How do HV Extruded Busbars ensure safety in high-voltage environments?

HV Extruded Busbars are designed with advanced insulation and grounding capabilities, which effectively protect against electrical faults. The extrusion process also allows for uniform electrical current distribution, preventing voltage surges that could cause short circuits or other dangerous failures. Additionally, their robust construction helps resist physical damage from external forces, ensuring safe operation in high-voltage environments.

What impact does the material selection have on the performance of HV Extruded Busbars?

The choice of materials—typically copper or aluminum—greatly affects the conductivity, thermal management, and corrosion resistance of HV Extruded Busbars. Copper offers superior conductivity and lower electrical resistance, ideal for high-power applications. Aluminum, while slightly less conductive, is lighter and more cost-effective. Both materials are chosen to ensure long-term reliability and efficiency, tailored to specific system needs.

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LOCATIONS

Sitz

10-A, First Floor, V. V Komplex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, Indien.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti Coimbatore-641035, Tamil Nadu, Indien. ㅤ

High-Voltage Extruded Busbars

Material Core

Tin Coating Thickness

Bus Bar Thickness

Bus Bar Width

Electrical Conductivity

Product Description

Thermal Conductivity

Voltage Rating

Current Rating

Operating Temperature

Corrosion Resistance

Mechanical Strength

Plating Adhesion

Surface Finish

Customization Options

Standards Compliance

Technical Advantages

Let's Get Started

Industry Applications

Long-Lasting and Reliable Power Distribution

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Having Doubts? Our FAQ

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LOCATIONS

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Operations Office

Weitere Standorte

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High-Voltage Extruded Busbars

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High-Voltage Extruded Busbars

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