EV Charging Cables

Name: EV Charging Cables | Electric Vehicle Power Solutions - Frigate
Price: 249.00 USD
Availability: InStock

Fast, reliable, and safe charging is essential for electric vehicles. Our range of EV Charging Cables is specifically designed to solve these concerns, providing a seamless and efficient charging experience every time. Whether charging at home or managing a commercial fleet, our cables deliver high performance, ensuring your electric vehicles are always ready. Our cables are engineered for reliability, durability, and maximum efficiency, making them the ideal choice for individual and business needs.

Connector Standard

IEC 62196-2 (Type 2), SAE J1772 (Type 1), CCS Combo 2

Maximum Rated Voltage

750V DC

Maximum Rated Current

63A (Type 2), 80A (CCS Combo)

Charging Protocol

OCPP 1.6-J, ISO 15118, IEC 61851

Conductor Material

Tinned Copper or Copper Alloy

Product Description

EV charging cables minimizes downtime and operational disruptions. With cables that last longer and withstand wear and tear, you reduce the need for replacements and maintenance. Our cables are a cost-effective solution that delivers reliability, performance, and peace of mind for years to come, ultimately lowering your total cost of ownership.

Conductor Size

6mm² to 10mm² (depending on current rating)

Temperature Range

-40°C to +90°C (cable)

Insulation Material

XLPE (Cross-Linked Polyethylene) or EPR (Ethylene Propylene Rubber)

Sheath Material

TPE (Thermoplastic Elastomer), UV-Resistant, Oil-Resistant

Bending Radius

5 times the cable diameter (minimum)

Charge Rate

Up to 22kW AC (single-phase) or 350kW DC (fast charging)

Electromagnetic Shielding

Full copper shielding for noise suppression and interference reduction

Contact Resistance

≤ 0.5 mΩ per contact at rated current

Durability

10,000+ connection cycles

Overload Protection

Integrated thermal and overcurrent protection

Leakage Current

≤ 30mA for safety (per IEC 61851-1)

Environmental Compliance

RoHS, REACH, CE, UL Type 1/Type 2, TUV CEI 61984

Technical Advantages

Our EV charging cables are built using high-conductivity copper to ensure optimal power transfer between the charging station and your EV. This minimizes energy loss during charging, allowing faster charge times and enhanced energy efficiency. With the adoption of advanced insulation technologies, our cables also prevent overheating, reducing the risk of energy waste and keeping your vehicle safely powered.

Durability is paramount whether you’re charging in harsh outdoor conditions or in a busy commercial setting. Our cables are made with reinforced, weather-resistant insulation that withstands extreme temperatures, UV exposure, and abrasion. This robust construction ensures your cables perform flawlessly, even in high-demand environments, saving you from frequent replacements and maintenance.

Let's Get Started

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Industry Applications

High-Frequency, High-Voltage Testing Equipment

Used in testing stations for high-voltage cables, ensuring system integrity at voltages exceeding 600V.

Electric Aviation Ground Support Equipment

This equipment supports charging systems for electric aircraft ground operations, requiring robust, high-power cables.

Autonomous Electric Vehicles (AEVs)

Provides high-throughput charging to support high-capacity battery banks required for autonomous vehicle fleets.

Wireless EV Charging Systems

Works with inductive charging pads, supporting efficient energy transfer through electromagnetic fields.

High-Energy Battery Storage Integration

Connects EVs to energy storage systems, enabling safe and efficient charging in large-scale applications.

Cold-Weather Charging Solutions

Optimized for low-temperature

Optimized Fast Charging and Effortless Connectivity

Modern EVs demand fast charging capabilities without compromising safety. Our cables are engineered to support high-voltage (up to 800V) charging, allowing you to charge your EVs quickly, even with rapid charging stations. This is crucial for commercial fleet managers who minimize downtime and maximize productivity. Our cables are built to handle the high power output required for fast-charging networks, reducing wait times and keeping vehicles on the road longer.

Ease of use is critical, especially in public and commercial charging stations. Our EV charging cables are designed with ergonomic connectors und flexible, tangle-free construction, making them simple to plug in and unplug, even in cramped spaces or at odd angles. This reduces hassle for drivers and increases user satisfaction, whether for public or personal use.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

What materials are used in the construction of your EV charging cables for optimal power transfer?

Our EV charging cables are made with high-conductivity copper for the core, ensuring minimal energy loss during charging. The cables are also insulated with advanced thermoplastic elastomers (TPE), providing high resistance to heat, wear, and UV radiation. This ensures maximum power transfer efficiency and longevity, even in demanding conditions.

How do your EV charging cables handle high-voltage charging (up to 800V)?

Our cables are designed to support high-voltage charging up to 800V using heavy-duty insulation materials und multi-layered construction. This ensures that the cables can handle the increased electrical load required for rapid charging stations while maintaining safety and preventing overheating during high-power transfers.

What safety features are integrated into the cables to prevent electrical faults or overheating?

Our cables have overcurrent protection systems, including built-in fuses und thermal sensors that monitor cable temperature. If the cable detects abnormal conditions, the protection system immediately removes power to prevent overheating or electrical faults. This ensures safe and reliable charging at all times.

How do the connectors in your EV charging cables ensure compatibility across different EV models and charging stations?

Our cables use Type 1 and Type 2 connectors, which are universally compatible with most EVs and charging stations. These connectors are designed with precision-engineered pins to ensure secure connections and efficient power transfer while maintaining flexibility and ease of use for various models and manufacturers.

How do your EV charging cables perform in extreme weather conditions?

Our cables are built with weather-resistant materials, such as UV-resistant PVC und high-temperature thermoplastic elastomers, to withstand extreme cold and heat. They are tested to function reliably in temperatures ranging from -30°C to 50°C. This ensures that the cables perform safely and efficiently in all types of weather, whether for outdoor public charging or fleet management in harsh environments.

Holen Sie sich Klarheit mit Unserem Manufacturing Insights

Best CNC Machining Partners for Large-Scale Manufacturing - Price and Capacity Guide

Precision manufacturing demands accuracy, repeatability, and efficiency—especially when production scales...

How Digital Manufacturing Technologies Are Redefining Precision in Sub-Assembly?

Why do companies still struggle with quality inconsistencies, lengthy production times, and rising costs...

Comprehensive Forging Cost Analysis - What to Consider

When considering the costs of forging, buyers often ask: Why does the price of forged parts vary so much,...

How Do Umbilical Cables Ensure Reliability in Underwater Systems?

Underwater systems face extreme pressure, corrosive environments, temperature fluctuations, and movement...

Common CNC Drawing Mistakes That Increase Production Costs

Precision machining thrives on precision planning. While CNC machines are capable of incredible accuracy,...

Mastering the Art of Using a Sheet Metal Bender

Are you struggling to get accurate bends in your sheet metal projects? Does your metal often crack or...

How to Master CNC Tolerance Selection Without Overpaying

Precision in CNC machining isn’t just about achieving tight dimensions—it’s about choosing the right...

Why CNC Export Delays in Shipping and What You Can Do?

CNC Export Delays aren’t just shipping hiccups but high-risk failures in a precision-driven supply chain....

How Data-Driven Decision-Making in Manufacturing Improves Performance and Profitability

Are your production processes inefficient, leading to high costs and low productivity? Is it difficult...

How On-Demand Manufacturing Services Help in Scaling Procurement Solutions

Are Your Procurement Solutions Struggling to Keep Up with Demand? Procurement teams face mounting pressure...

Wir freuen uns auf Herstellung für Sie!

Füllen Sie das untenstehende Formular und unser Vertreter wird Sie in Kürze.

LOCATIONS

Sitz

10-A, First Floor, V. V Komplex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, Indien.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti Coimbatore-641035, Tamil Nadu, Indien. ㅤ

EV Charging Cables

Connector Standard

Maximum Rated Voltage

Maximum Rated Current

Charging Protocol

Conductor Material

Product Description

Conductor Size

Temperature Range

Insulation Material

Sheath Material

Bending Radius

Charge Rate

Electromagnetic Shielding

Contact Resistance

Durability

Overload Protection

Leakage Current

Environmental Compliance

Technical Advantages

Let's Get Started

Industry Applications

Optimized Fast Charging and Effortless Connectivity

Ähnliche Produkte

Pvc Wires & Cables

Rubber Insulated Cables

Netzkabel

Instrumentation Cables

Plastic Insulated Electrical Cables

Having Doubts? Our FAQ

Holen Sie sich Klarheit mit Unserem Manufacturing Insights

Wir freuen uns auf Herstellung für Sie!

LOCATIONS

Sitz

Operations Office

Weitere Standorte

ALLGEMEINE ANFRAGEN

Funktionen

Unternehmen

EV Charging Cables

Get Latest Price

EV Charging Cables

Get Latest Price