Cable Manual Firing Assemblies

Name: Cable Manual Firing assemblies | Defense and Military-Grade Cables | Pyrotechnic Cable Assemblies - Frigate
Price: 249.00 USD
Availability: InStock

In critical applications such as defense and aerospace, cables are often exposed to extreme environmental conditions, including high temperatures, high humidity, and corrosive elements. Our Cable Manual Firing Assemblies are constructed using high-temperature rated conductors und fluoropolymer-based insulation materials to combat this. These materials provide superior thermal stability, allowing the cables to pflegen their electrical properties even at temperatures exceeding 200°C. Furthermore, the outer sheathing is chemical-resistant, protecting against exposure to oils, solvents, and other corrosive substances that could degrade standard cables.

Conductor Material

Silver-plated copper or tinned copper

Conductor Stranding

7/0.2mm or 19/0.2mm stranded wire

Voltage Rating

Up to 600V

Current Rating

10-20 Amps (depending on conductor size)

Insulation Material

Cross-linked polyethylene (XLPE) or Teflon

Product Description

Firing systems require cables that transmit power and pflegen signal fidelity over long distances. The assemblies are designed with multi-strand conductors made from high-conductivity materials such as tinned or silver-plated copper to reduce signal attenuation and pflegen a low resistance path. This ensures that the manual firing system operates with genaue voltage und timing precision, preventing electrical signal degradation and ensuring reliable firing performance.

Insulation Resistance

Cross-linked polyethylene (XLPE) or Teflon

Jacket Material

Thermoplastic Elastomer (TPE) or PVC

Jacket Thickness

0.6 mm to 1.2 mm depending on application

Temperature Range

-55°C to +200°C

Flame Retardancy

UL 94-V0 or IEC 60332-1 certified

Shielding

Tinned copper braid or aluminum foil

Connector Type

MIL-C-5015 or MIL-C-26482 (customizable)

Power Rating

2 kW to 10 kW (depending on application)

Environmental Rating

IP67 (Waterproof and dustproof)

Certification

UL, CE, RoHS, ISO 9001:2015

Technical Advantages

Manual firing assemblies often face heavy mechanical stresses due to frequent handling and movement during operation. To address this, our assemblies feature reinforced braided shielding und strain relief structures that provide resistance against tensile forces and flex fatigue. The cables are engineered with abrasion-resistant outer jackets made from materials such as TPE (Thermoplastic Elastomer) or PVC that protect against physical wear and ensure that the cables remain flexible and easy to handle in field conditions, even at low temperatures.

Firing cables are frequently subjected to mechanical shock or impact during field deployment, which can cause short circuits, wire breaks, or other failures. Our cable designs incorporate shock-resistant features, such as armored layers und reinforced construction, that minimize damage under high-impact scenarios. This ensures that the integrity of the firing assembly is maintained under sudden forces or vibrations typical in high-risk environments, such as military operations or high-altitude missions.

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Industry Applications

Seismic Exploration

Used in geophysical surveys to trigger seismic charges in subsurface exploration, ensuring precise data acquisition in rugged terrain.

Defense Test & Evaluation

Employed in controlled environments to test weapon systems, providing reliable activation of test munitions and detonators.

Automotive Safety Systems

Integrated into crash test simulations to trigger airbag systems and vehicle safety mechanisms precisely.

Railway Systems

Utilized in rail track signaling systems to initiate emergency braking or system shutdown in response to critical failures.

Hydroelectric Power Plants

Used in dam safety systems to trigger emergency release mechanisms or decommissioning processes in hydroelectric infrastructure.

Chemical Manufacturing

Applied in the controlled release of materials or gases during critical processes to ensure safe operation in hazardous environments.

Protection Against Short Circuits and Grounding Failures

Safety is a critical consideration in the design of manual firing systems. Our assemblies utilize dual insulation layers und advanced grounding systems to reduce the risk of accidental activation or short-circuiting. The inner conductor is typically coated with dual-layer insulation, which prevents the risk of internal shorts, while the outer layer ensures safe grounding to prevent accidental discharges. These assemblies adhere to MIL-SPEC (Military Standard) and other relevant safety certifications, minimizing the risk of failure due to faulty wiring.

In systems with legacy components, compatibility with existing connectors and hardware is crucial. Our Cable Manual Firing Assemblies have modular connectivity options, supporting various standardized connectors such as MIL-C-5015 und MIL-C-26482. Additionally, customized interfaces can be provided based on your specific application requirements, including plated contacts for corrosion resistance and high-performance quick-connect features for ease of deployment and maintenance. This ensures that the assembly integrates seamlessly into a variety of firing control systems and interfaces.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure Cable Manual Firing Assemblies' high durability and performance under extreme operational stresses?

Frigate uses advanced materials such as reinforced thermoplastic elastomers (TPE) und high-tensile-strength alloys for the outer sheathing and inner conductors. These materials ensure the cables endure physical stress, impact, and vibration while maintaining optimale electrical conductivity during high-stress operations.

What quality control processes does Frigate implement to ensure the electrical integrity of Cable Manual Firing Assemblies?

Frigate employs multistage testing throughout manufacturing, including insulation resistance tests, voltage withstand tests, and environmental stress testing. These tests verify that each cable meets strict performance and safety standards, ensuring reliable operation in all conditions.

How do Frigate’s Cable Manual Firing Assemblies handle interference from external electromagnetic fields?

Frigate incorporates shielded wire construction into the cable design to protect against electromagnetic interference (EMI). This shielding uses braided copper or aluminum to prevent signal degradation from nearby electronic equipment or environmental factors, ensuring stable and precise firing signals.

What conductor materials does Frigate use to ensure low resistance and high conductivity in their Cable Manual Firing Assemblies?

Frigate uses silver-plated or tin-coated copper conductors for superior conductivity and low-resistance signal transmission. These materials minimize energy loss over long distances, ensuring precise signal delivery and consistent performance in critical firing applications.

How does Frigate design Cable Manual Firing Assemblies compatible with diverse firing systems and connectors?

Frigate designs the assemblies with modular and customizable connectors, such as MIL-C-5015 and MIL-C-26482, ensuring compatibility with various military, aerospace, and industrial firing systems. These connectors are chosen for their durability, low-contact resistance, and secure fit, minimizing the risk of connection failure during operation.

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LOCATIONS

Sitz

10-A, First Floor, V. V Komplex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, Indien.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti Coimbatore-641035, Tamil Nadu, Indien. ㅤ

Cable Manual Firing Assemblies

Conductor Material

Conductor Stranding

Voltage Rating

Current Rating

Insulation Material

Product Description

Insulation Resistance

Jacket Material

Jacket Thickness

Temperature Range

Flame Retardancy

Shielding

Connector Type

Power Rating

Environmental Rating

Certification

Technical Advantages

Let's Get Started

Industry Applications

Protection Against Short Circuits and Grounding Failures

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LOCATIONS

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Cable Manual Firing Assemblies

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Cable Manual Firing Assemblies

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