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Cable Harness

Electrical systems often deal with signal degradation and power loss, leading to inefficient operation and system failures. Our Cable Harnesses feature advanced shielding technologies that prevent electromagnetic interference (EMI) and cross-talk, ensuring optimale signal integrity in high-speed applications. We also use low-resistance conductors und advanced insulation materials such as Teflon and XLPE, which enhance power efficiency and prevent energy loss, which are critical for high-performance systems requiring minimal power dissipation. 

Conductor Material

Copper, Tinned Copper, Aluminum

Conductor Type

Stranded, Solid Core

Wire Gauge Range

18 AWG – 10 AWG (Customizable)

Insulation Material

PVC, Teflon, XLPE, Silicone, PTFE

Temperature Range

-40°C to +200°C
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Product Description

We use advanced materials for EMI shielding, such as braided copper or aluminum foil, integrated into the wire harness design. This ensures that sensitive systems in industries like telecommunications and medical devices are protected from electrical noise, preventing signal degradation and ensuring smooth functionality. 

Voltage Rating

300V to 1000V (Depending on Application)

Current Capacity

10A to 150A (Depending on wire gauge and application)

Connector Type

JST, Molex, D-Sub, Circular, Custom

Vibration Tolerance

Designed for up to 20G vibration environments

Certifications

UL, CE, RoHS, ISO 9001, IATF 16949

Operating Voltage Range

12V, 24V, 48V, 220V, 400V, custom ranges available

Application Temperature

-40°C to +125°C (depending on insulation material)

EMI/RFI Protection

Yes, with Shielding (Foil, Braid, or Combination)

Waterproof Rating

IP67, IP68 (depending on the application and sealing requirements)

Testing Standards

UL 1581, MIL-STD-810, ISO 16750, ISO 9001, RoHS Compliance

Technical Advantages

As devices become smaller, so must the cables that power and control them. Our Cable Harnesses employ fine-gauge wires und micro connectors to reduce size and weight while maintaining performance. We utilize flexible printed circuit boards (PCBs) und miniaturized terminals for compact designs, which are ideal for consumer electronics and aerospace applications, where every millimeter and gram counts. Our designs optimize space and improve system efficiency by reducing energy loss and heat generation. 

The demand for high-speed data transmission and simultaneous power delivery is growing in modern applications. Our Cable Harnesses incorporate high-frequency cables with twisted-pair wiring or coaxial designs designed to minimize signal loss and ensure high-speed data integrity. Using materials like silver-plated copper conductors und foil shielding, we ensure that your systems can easily support high-speed Ethernet, power over Ethernet (PoE), and HD-SDI (high-definition serial digital interface) requirements. 

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Need reliable wiring harness for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

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Industry Applications

Electric Vehicle (EV) Powertrain

Delivers power and signal connections to inverters, batteries, and motors with optimized heat resistance and low-voltage loss. 

Spacecraft Wiring

Ensures connectivity for satellite communication systems, avionics, and propulsion controls, with radiation shielding and temperature resilience. 

High-Speed Rail Networks

Integrates complex control systems for high-speed trains, supporting signal integrity, EMI shielding, and vibration damping in high-traffic environments. 

Medical Imaging Systems

Provides signal connections for MRI, CT scanners, and ultrasound machines, with high-precision connectors to minimize interference and pflegen data integrity. 

Wind Turbine Control Systems

Wind Turbine Control Systems support power generation, control, and monitoring circuits and are designed for high-temperature, high-moisture, and corrosive environments. 

Undersea Exploration

Connects sensors, cameras, and communication systems in underwater vehicles, requiring pressure-resistant and corrosion-proof cable assemblies. 

Comprehensive Testing and Quality Control

Our Cable Harnesses are designed for easy integration with automated assembly lines. They feature components that feature laser-marked identification for quick identification and traceability. We also use automated wire cutting and crimping techniques, ensuring that each wire is consistently prepared to the exact specifications, improving overall assembly time and reducing the risk of human error. 

Our Cable Harnesses undergo rigorous testing throughout the production process to guarantee the highest quality and performance standards. Using tools like continuity, high-voltage, and thermal cycling testing, we ensure that each harness performs to specification. We also implement in-process inspections und electrical testing in a climate-controlled environment to ensure that each cable assembly meets the stringent requirements of aerospace, automotive, and industrial applications. 

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Having Doubts? Our FAQ

Check all our Frequently Asked Question

How do Frigate's Cable Harnesses handle high-frequency data transmission without signal loss?

Frigate’s Cable Harnesses uses twisted-pair wiring und foil shielding techniques to pflegen high-frequency data integrity. These designs minimize electromagnetic interference (EMI) and prevent signal degradation, ensuring smooth and reliable data transmission, even in systems that require high-speed connections, such as Ethernet or video signal transfer. 

What materials are used in Frigate’s Cable Harnesses to resist extreme temperatures and environmental stress?

Frigate’s Cable Harnesses are constructed with high-temperature-resistant materials like silicone und Teflon insulation to withstand extreme temperatures and harsh conditions. These materials ensure reliable performance in environments ranging from -60°C to over 200°C, making them suitable for automotive, aerospace, and industrial applications where temperature fluctuations and exposure to chemicals are common. 

How do Frigate Cable Harnesses minimize the risk of wire fatigue due to vibration and mechanical stress?

Frigate Cable Harnesses are engineered to endure vibrations and mechanical stresses in the automotive and aerospace industries. We use braided steel shielding, reinforced terminal connections, and molded strain reliefs to reduce the risk of wire fatigue. These components ensure the harness remains intact and reliable, even under continuous vibration or impact. 

What is the role of heat shrink technology in Frigate’s Cable Harnesses?

Heat shrink technology enhances the cable’s durability by tightly securing connectors and terminals. This technology helps prevent wire chafing und enhances protection against moisture and dust. Frigate applies precision heat shrink tubing to ensure a perfect seal around sensitive connectors, which adds to mechanical strength and improves electrical insulation and long-term reliability. 

How does Frigate’s Cable Harness design accommodate space and weight limitations in compact systems?

Managing complex electrical circuits with intricate routing requirements can be daunting. Our Cable Harnesses are engineered to minimize wire clutter und optimize space utilization, even in densely packed applications. We provide 3D design capabilities und electrical simulation to ensure that each harness is designed with the most efficient path, ensuring longevity and ease of installation. FMEA (Failure Mode Effects Analysis) und DFM (Design for Manufacturability) processes are applied to ensure high-quality, fault-tolerant designs that meet your specific application needs. 

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LOCATIONS

Sitz

10-A, First Floor, V. V Komplex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, Indien.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti Coimbatore-641035, Tamil Nadu, Indien. ㅤ

Weitere Standorte

  • Bhilai
  • Chennai
  • Texas, USA
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Cable Harness

Need reliable wires and cables for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Get Latest Price

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Cable Harness

Need reliable Machining for your next project? Get in touch with us today, and we’ll help you find exactly what you need!

Get Latest Price

Get Price Form