4040 T-Slot Aluminum Profile

Name: 4040 T-Slot Aluminum Profile | Heavy-Duty T-slot Aluminum | Extruded Profile Machine Frames - Frigate
Price: 249.00 USD
Availability: InStock

The 4040 T-Slot Aluminum Profile combines 6063-T5 or 6061-T6 aluminum alloys for an ideal balance of strength and light weight. With a tensile strength of 205-250 MPa and a modulus of elasticity around 69 GPa, it supports moderate to heavy loads with minimal deflection. The precision extrusion ensures excellent rigidity and torsional strength, making it ideal for applications like machine frames and automation systems.

Materialien

6063-T5, 6061-T6 Aluminum Alloy for strength, corrosion resistance.

Surface Finishes

Anodized (10-20 µm), Powder Coated, or Mill Finish for durability.

Compliance Standards

Meets ISO 2768, RoHS, CE, ASTM B221, EN 755-9 for quality assurance.

Cross-Section Area (A)

4.44 cm² cross-sectional area for balanced load distribution.

Mass per Meter (m)

0.79 kg/m weight per meter, lightweight for handling and installation.

Product Description

The T-slot design allows easy, bolt-together assembly, reducing fabrication time and cost. With ±0.2mm dimensional tolerance, it ensures precise alignment, crucial for maintaining accuracy in systems like automated machinery. Its compatibility with standard fasteners, connectors, and brackets enables rapid reconfiguration and integration into existing setups.

Moment of Inertia (Ix / Iy)

3.55 cm⁴ for resistance to bending along the both axis.

Section Modulus (Zx / Zy)

1.77 cm³ for effective resistance to bending stresses.

Radius of Gyration (ix / iy)

2.59 cm / 2.59 cm for efficient load distribution and structural stability.

Max. Axial Load (Euler Buckling)

900 N maximum axial load before buckling in specific configurations.

Max. Load at Slot (Shear Test)

1200 N shear resistance at T-slot for secure assembly.

Torsional Constant (J)

0.065 cm⁴ to resist twisting forces under torque application.

Max Torque (Torsional Load Limit)

45 Nm maximum torsional load limit based on material strength.

Elastic Deflection (100 N Load)

0.45 mm deflection for 1-meter length under 100 N load.

Dynamic Load Rating

1500 N rated for continuous loading without degradation.

Compatibility Tolerance

±0.2 mm length, ±0.1 mm cross-sectional tolerance for precision.

Machining Precision Grade

ISO 2768-1 precision grade for fine tolerance machining.

Fatigue Life (Slot Edge)

>10⁶ cycles for long-term performance under cyclic loading.

Thermal Expansion (ΔL @ ΔT=50°C)

0.0000225 mm/°C coefficient for expansion in high temperatures.

Slot Pull-Out Resistance

250 N resistance to pull-out forces from standard fastening.

Max Load Bearing at Corner Joint

2000 N load-bearing capacity at corner joints with brackets.

Technical Advantages

Anodized finishes (≥10µm) on the profiles enhance corrosion resistance, making them suitable for moisture, chemical, and saltwater environments. The 6063-T5 alloy, combined with anodization, ensures durability and minimizes maintenance, making the profiles ideal for industries like food processing, pharmaceuticals, and aerospace.

Manufactured with tight tolerances (±0.2mm in length and ±0.1mm in cross-section), these profiles offer consistent quality across extended lengths. This precision minimizes misalignment, ensuring high positional accuracy and structural integrity for critical applications, such as CNC machine bases or robotic systems.

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Industry Applications

Machine Frames

Provides rigid, customizable structures with high load-bearing capacity, precise alignment, and ease of reconfiguration for diverse machinery.

Automated Conveyor Systems

Used for building conveyor frameworks with modular assembly and optimized cable management, ensuring reliable movement and integration of components.

Robotic Systems

Supports precise alignment and high load tolerances, essential for building structural frames of robotic arms and gantries.

Workstations and Benches

Offers flexible, stable platforms with customizable height adjustments and integrated cable routing for assembly lines or testing setups.

Safety Guards and Barriers

Durable profiles with integrated mounts for mesh or acrylic panels, providing protective enclosures in industrial settings.

CNC Machine Bases

Rigid and stable foundation with minimized vibration, ensuring high accuracy in CNC machines for precision milling and cutting.

Efficient Cable Routing and Integration

The internal routing channels allow for protected cable and pneumatic line integration, safeguarding components from damage and EMI. This reduces clutter and improves safety in automation and robotics setups while simplifying maintenance by providing easy access to cables without the need for external trays or structures.

With standardized dimensions and material properties, the 4040 T-Slot Profile ensures reliable performance in both rapid prototyping und mass production environments. Its lightweight nature and compatibility with global suppliers streamline procurement, reducing lead times and costs for scaling production.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does Frigate ensure the structural integrity of 4040 T-Slot Aluminum Profiles in custom applications?

At Fregatte, we utilize precise extrusion processes with stringent quality control measures, ensuring dimensional accuracy within ±0.2mm. Our profiles undergo rigorous load testing to validate their performance under typical application conditions. Additionally, we provide tailored solutions by integrating reinforced connectors and brackets to enhance structural strength as needed.

Can Frigate provide custom lengths and finishes for 4040 T-Slot Profiles?

Yes, Fregatte offers custom extrusion lengths up to 6 meters, which reduces material waste during production. We also provide various anodized finishes for enhanced corrosion resistance and surface hardness, meeting specific environmental or aesthetic requirements. Our team ensures that all modifications adhere to industry standards for tolerance and quality.

How does Frigate handle the integration of 4040 T-Slot Profiles with other metal components?

Fregatte offers expertise in interfacing 4040 T-Slot Profiles with other die-cast metal components, ensuring compatibility with standardized fasteners and brackets. We employ precision machining to ensure tight fits and secure assembly, even in complex configurations. Our engineers carefully assess each project to recommend the best connectors and fixtures to ensure seamless integration.

What are the key advantages of using 4040 T-Slot Profiles in die-casting mold design at Frigate?

Using 4040 T-Slot Profiles in die-casting mold designs allows for easy modification and quick assembly of mold frames, critical for high-precision tooling. Frigate’s custom aluminum profiles offer excellent thermal conductivity, aiding in effective cooling during casting processes. The modularity of the profiles also allows for adjustments to accommodate changes in mold dimensions or production needs.

How does Frigate ensure precision alignment when assembling 4040 T-Slot Profiles in complex systems?

At Fregatte, we use precision CNC machining to align and secure 4040 T-Slot profiles with minimal tolerance deviation. We employ laser measurement systems to verify the alignment during assembly, ensuring genaue positioning. This ensures that even complex systems, such as automation lines or robotic frames, pflegen dimensional stability throughout their operational life.

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4040 T-Slot Aluminum Profile

Materialien

Surface Finishes

Compliance Standards

Cross-Section Area (A)

Mass per Meter (m)

Product Description

Moment of Inertia (Ix / Iy)

Section Modulus (Zx / Zy)

Radius of Gyration (ix / iy)

Max. Axial Load (Euler Buckling)

Max. Load at Slot (Shear Test)

Torsional Constant (J)

Max Torque (Torsional Load Limit)

Elastic Deflection (100 N Load)

Dynamic Load Rating

Compatibility Tolerance

Machining Precision Grade

Fatigue Life (Slot Edge)

Thermal Expansion (ΔL @ ΔT=50°C)

Slot Pull-Out Resistance

Max Load Bearing at Corner Joint

Technical Advantages

Let's Get Started

Industry Applications

Efficient Cable Routing and Integration

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4040 T-Slot Aluminum Profile

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4040 T-Slot Aluminum Profile

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