Sub Assembly Services

Frigate provides precise sub-assembly integration with advanced Komponente alignment and tolerances. We utilize automated processes, ensuring high-quality, complex sub-assemblies for critical industry applications. 

Unsere Kunden

Advantages of Sub Assembly Services

Improved Efficiency

Sub-assembly allows parallel production, reducing lead times by assembling components separately before final assembly, streamlining overall processes.

Enhanced Precision

By focusing on specific parts, sub-assembly ensures higher tolerance and accuracy, minimizing errors in the final product.

Cost Reduction

Separating sub-assembly tasks allows for optimized labor, reduces overhead, and minimizes waste, leading to overall cost savings.

Better Quality Control

Sub-assembly processes enable targeted quality checks at each stage, ensuring defects are caught early and improving final product reliability.

Custom Sub-Assembly Services for Precision and Efficiency

Custom sub-assembly services streamline production by integrating individual components with high precision before final assembly. This process ensures better alignment, improved tolerances, and higher quality control. Separating tasks into specialized sub-assemblies reduces the overall production cycle, reducing costs and increasing efficiency. Each stage includes thorough quality checks to ensure reliability and minimize defects, leading to a more consistent final product. 

sub assembly services

Holen Sie Sich Ihr Angebot Jetzt

Get Quote - Horizontal
Unterstützung Alle Formate Einschließlich STEP | STP | SLDPRT | STL | DXF | IPT | X_T | X_B | 3DXML | CATPART | PRT | SA | 3MF | JT-Dateien

Our Sub Assembly Process

sub assembly services
sub assembly services
sub assembly services
sub assembly services
sub assembly services
sub assembly services
Component Sourcing

High-quality parts and materials are sourced according to specifications, ensuring compatibility and performance in the final assembly. 

Part Inspection

Each Komponente is thoroughly inspected for defects, and dimensions, material properties, and functionality are verified before the assembly begins. 

Sub-Assembly Configuration

Components are arranged into smaller, functional units or sub-assemblies, focusing on specific part groupings for easier integration. 

Precision Assembly

Parts are carefully assembled with high precision, using automated or manual techniques to ensure alignment and proper fit. 

Quality Control

Each sub-assembly undergoes rigorous quality checks, including dimensional verification, functional testing, and inspection for defects.

Final Integration

Completed sub-assemblies are delivered for final assembly and integrated into the larger product with minimal adjustments required. 

Accelerating Production Timelines with Efficient Sub-Assembly Solutions

Frigate’s custom sub-assembly services streamline complex production tasks. The process can be managed in parallel by isolating components into smaller sub-assemblies, reducing the overall production time. This approach eliminates bottlenecks when all components are assembled simultaneously, improving workflow efficiency. This modular method integrates sub-assemblies quickly into the final assembly, helping meet project deadlines and reducing lead times without compromising quality. 

sub assembly services

Our Sub Assembly Process

At Frigate, we ensure optimale machinery performance through precise engineering. Our components are designed to withstand high stress, wear, and harsh conditions. 

Component Sourcing

High-quality parts and materials are sourced according to specifications, ensuring compatibility and performance in the final assembly. 

Part Inspection

Each Komponente is thoroughly inspected for defects, and dimensions, material properties, and functionality are verified before the assembly begins. 

Sub-Assembly Configuration

Components are arranged into smaller, functional units or sub-assemblies, focusing on specific part groupings for easier integration. 

Precision Assembly

Parts are carefully assembled with high precision, using automated or manual techniques to ensure alignment and proper fit. 

Quality Control

Each sub-assembly undergoes rigorous quality checks, including dimensional verification, functional testing, and inspection for defects.

Final Integration

Completed sub-assemblies are delivered for final assembly and integrated into the larger product with minimal adjustments required. 

Industrien, Die Wir Dienen

Improving Efficiency and Quality in Automotive Component Assembly

Complex assembly operations in the automotive sector often result in longer lead times and inconsistent quality. Sub-assembly services address these issues by isolating components into manageable units, allowing for parallel assembly and increased efficiency. Each sub-assembly is carefully aligned, assembled, and inspected for precision and functionality, ensuring that all parts meet strict industry standards. This focused approach minimizes defects, speeds up production, and ultimately results in superior performance and reliability in automotive components. 

Unser Fertigungs-Metriken

Fregatte bringt Stabilität, Kontrolle und zuverlässige Leistung, um Ihren sourcing-Operationen durch eine strukturierte multi-vendor-system. 

sub assembly services
sub assembly services

2,8 X

Sourcing Cycle Speed

Fregatte ' s pre-qualified network verkürzt die Zeit der Entscheidung zwischen RFQ-und PO-Platzierung.  

sub assembly services

94%

Auf-Zeit Lieferung Rate

Strukturierte planen von windows-und Logistik-linked Zeitpläne Verbesserung der Projekt-Ebene der Lieferung Zuverlässigkeit. 

sub assembly services

4X

Mehrteilige Konsolidierung

Wir aktivieren Sie Teil der Familie Dosierung über Lieferanten, die Fragmentierung zu verringern.  

sub assembly services

22% 

Qualität Rejection Rate

Multi-level quality checks Inspektion und Feste Pläne unteren nicht-Konformitäten. 

sub assembly services

30%

Beschaffungskosten

Optimiert Verhandlungen mit Zulieferern und bulk-order-Strategien reduzieren Sie Ihre gesamten sourcing-Kosten. 

sub assembly services

20%

Manuelle Bearbeitung Zeit

Automatisierung von Beschaffungs-und Lieferanten-management erheblich reduziert die Zeit verbrachte auf manuelle Aufgaben. 

Ensuring Consistent Quality with Rigorous Sub-Assembly Inspections

Fregatte ensures thorough quality control by applying rigorous inspections at every stage of the sub-assembly process. Each Komponente undergoes precise dimensional checks and functional testing before integration into the final product. This attention to detail helps detect issues early, ensuring that all parts meet stringent specifications. By addressing quality at each sub-assembly phase, potential defects are minimized, leading to a more reliable and consistent final product with reduced rework and fewer failures. 

sub assembly services
Holen Sie sich Klarheit mit Unserem Manufacturing Insights

Wörter von Kunden

Sehen Sie, wie Globale OEMs und sourcing-Köpfe beschreiben Sie Ihre Erfahrung mit unseren skalierbaren Ausführung.

Having Doubts? Our FAQ

Check all our Frequently Asked Question

How does custom sub-assembly improve production efficiency and reduce lead times?

Custom sub-assembly breaks down complex assembly tasks into smaller, more manageable processes. This enables parallel production of components, which significantly shortens overall lead times and optimizes workflow, leading to faster product completion. 

What quality control measures are implemented during the sub-assembly process?

Each sub-assembly undergoes detailed inspections, including dimensional verification, functionality tests, and alignment checks, to ensure that all components meet strict industry standards and minimize defects before final integration. 

How do you ensure precision when integrating multiple components in a sub-assembly?

Precision is achieved through advanced machinery, automated processes, and precise manual techniques. These ensure that each Komponente is positioned with tight tolerances for perfect alignment and functionality within the sub-assembly. 

What is the impact of sub-assembly on overall product reliability and consistency?

Sub-assembly ensures that each unit is built with consistent quality at every stage. By isolating each Komponente, it allows for more focused testing and adjustments, ultimately improving the overall reliability and consistency of the final product. 

How do sub-assembly services help in managing complex product designs with multiple components?

Sub-assembly allows for managing intricate designs by organizing and integrating complex components in a modular approach. This reduces assembly complexity, ensures proper Komponente fitment, and simplifies troubleshooting during the final assembly phase. 

Wir freuen uns auf Herstellung für Sie!

Füllen Sie das untenstehende Formular und unser Vertreter wird Sie in Kürze.

LOCATIONS

Sitz

10-A, First Floor, V. V Komplex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, Indien.

Operations Office

9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti Coimbatore-641035, Tamil Nadu, Indien. ㅤ

Weitere Standorte

ALLGEMEINE ANFRAGEN

Get Quote
Unterstützung Alle Formate Einschließlich STEP | STP | SLDPRT | STL | DXF | IPT | X_T | X_B | 3DXML | CATPART | PRT | SA | 3MF | JT-Dateien

Loading....