Injection Molding and Plastics Manufacturing Services
Frigate employs precision injection molding to produce high-quality, complex plastic parts. We optimize material flow, cooling, and cycle times for maximum efficiency and precision.
Our Clients
Advantages of Injection Molding and Plastics Manufacturing Services
Reduced Post-Processing
Injection molding minimizes the need for secondary operations, as parts are often ready for use immediately after cooling.
Consistent Quality
The automated nature of injection molding ensures consistent product quality, with minimal variation between individual parts in each production cycle.
Enhanced Durability
Injection-molded plastic parts can be engineered for superior strength and resistance to impact, wear, and environmental factors.
Reduced Waste
The process precisely controls material usage, minimizing scrap and making it an environmentally friendly manufacturing option.
Precision in Custom Injection Molding and Plastics Manufacturing
Custom injection molding offers precise, high-quality plastic parts tailored to specific requirements. The process ensures tight tolerances and consistent quality, even in high-volume production. Various materials can be used, providing durability and functional performance for various applications. Rapid cycle times optimize production efficiency while reducing waste. Injection molding also supports complex geometries, multi-material integration, and intricate features, offering flexibility in part design. This method is ideal for producing reliable, high-performance components with minimal lead times and cost efficiency.
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- Instant Quotation
- On-Time Delivery
- Affordable Cost
Our Injection Molding and Plastics Manufacturing Process
A custom mold is designed based on part specifications, ensuring proper cavity formation, cooling channels, and ejection systems.
The appropriate thermoplastic or thermoset material is chosen based on the required part properties, such as strength, flexibility, or resistance.
The material is heated until molten and injected into the mold cavity under high pressure, filling it completely and precisely.
The molten material cools and solidifies within the mold. Then, it takes the shape of the cavity, achieving the desired dimensional accuracy.
Once cooled, the part is ejected from the mold using an ejection system, ensuring no damage to the part during removal.
The molded part undergoes any necessary post-processing (e.g., trimming or assembly), followed by quality inspection to ensure it meets specifications.
Industries We Serve
A custom mold is designed based on part specifications, ensuring proper cavity formation, cooling channels, and ejection systems.
The appropriate thermoplastic or thermoset material is chosen based on the required part properties, such as strength, flexibility, or resistance.
The material is heated until molten and injected into the mold cavity under high pressure, filling it completely and precisely.
The molten material cools and solidifies within the mold. Then, it takes the shape of the cavity, achieving the desired dimensional accuracy.
Once cooled, the part is ejected from the mold using an ejection system, ensuring no damage to the part during removal.
The molded part undergoes any necessary post-processing (e.g., trimming or assembly), followed by quality inspection to ensure it meets specifications.
Our Injection Molding and Plastics Manufacturing Process
Ensure Consistent Material Flow and Adhesion in Multi-Component Molding
Frigate utilizes specialized tooling and process control to achieve precise adhesion and material flow in multi-component molding. Advanced injection systems ensure uniform material distribution and proper component alignment. Custom gating and multi-stage injection techniques are employed to inject materials sequentially, minimizing the risk of misalignment or adhesion failure. This process ensures that complex parts with multiple materials maintain structural integrity and meet stringent performance standards, even in high-demand applications where reliability and durability are critical.
Injection Molding and Plastics Manufacturing Materials
At Frigate, injection molding is carefully optimized for precision and efficiency. Advanced techniques ensure the consistent production of high-quality, complex plastic parts.
ABS (Acrylonitrile Butadiene Styrene) is a high-strength thermoplastic known for its excellent impact resistance and toughness. It also provides good resistance to heat and chemicals, making it ideal for durable parts like housings and automotive components.
Polycarbonate offers superior impact resistance, optical clarity, and high-temperature stability. It is commonly used for high-performance parts such as lenses, electrical enclosures, and automotive glazing.
Polypropylene is chemically resistant and has a high melting point, making it suitable for parts exposed to harsh chemicals and elevated temperatures. It's commonly used for medical devices, automotive under-the-hood parts, and containers.
HDPE and LDPE offer excellent chemical, low friction, and moisture resistance. HDPE is used for tough, durable parts like tanks and pipes, while LDPE is ideal for flexible applications such as films and packaging.
Nylon is known for its wear resistance, low friction, and high tensile strength. It is often used in high-performance gears, bushings, and electrical components, particularly in automotive and industrial applications.
Also called acetal, POM has low friction, stiffness, and excellent dimensional stability. It’s ideal for precision components like bearings, gears, and automotive parts that require tight tolerances and durability.
Polystyrene is a rigid, transparent thermoplastic offering easy molding and excellent electrical insulation properties. It is commonly used for non-durable products like packaging, trays, and consumer electronics casings.
TPE combines rubber's elasticity with plastics' moldability. It is ideal for flexible and soft parts, such as gaskets, seals, and soft-touch handles, while maintaining high durability.
PET offers high strength, durability, and excellent chemical resistance. Due to its ability to withstand sterilization, it is commonly used in beverage bottles, food packaging, and medical components.
Polyurethane is a versatile material with superior abrasion resistance and elasticity. It can be molded into flexible or rigid forms, making it ideal for automotive parts, seals, gaskets, and cushioning applications.
Injection Molding Solutions for Complex Pharmaceutical Components
Pharmaceutical components require both precision and durability to meet industry standards. Injection molding offers a solution by producing intricate, high-performance parts such as dosage delivery systems, medical vials, and packaging components. The technology ensures precise control over part geometry and material consistency, crucial for maintaining product integrity in the pharmaceutical sector. Injection molding also supports using specialized materials designed to meet regulatory guidelines, ensuring compliance and safety throughout manufacturing.
- Solid Progress
Our Manufacturing metrics
Frigate brings stability, control, and predictable performance to your sourcing operations through a structured multi-vendor system.
2.8X
Sourcing Cycle Speed
Frigate’s pre-qualified network shortens decision time between RFQ and PO placement.
94%
On-Time Delivery Rate
Structured planning windows and logistics-linked schedules improve project-level delivery reliability.
4X
Multi-Part Consolidation
We enable part family batching across suppliers to reduce fragmentation.
22%
Quality Rejection Rate
Multi-level quality checks and fixed inspection plans lower non-conformities.
30%
Procurement Costs
Optimized supplier negotiations and bulk order strategies reduce your overall sourcing expenses.
20%
Manual Processing Time
Automation of sourcing and supplier management significantly reduces time spent on manual tasks.
Prevent Defects and Deformation in Delicate or Intricate Designs
For intricate or delicate designs, precise control over injection velocity is essential. Frigate uses advanced injection molding machines with precise velocity control to manage material flow, particularly for high-viscosity substances. Injection speed is carefully adjusted based on the part’s geometry and material properties to prevent overpacking, flash, or deformation. This level of control ensures that even thin-walled or micro-molded components maintain their intended structure, surface finish, and dimensional accuracy while minimizing defects and ensuring consistent quality throughout production.
Get Clarity with our Manufacturing Insights
- Real Impact
Words from Clients
See how global OEMs and sourcing heads describe their experience with our scalable execution.
“Quick turnaround and solid quality.”
“The instant quote tool saved us time, and the parts were spot-on. Highly recommend Frigate!”
“I would strongly recommend Frigate to anyone who wants to do Rapid Prototyping, and take their ideas to manufacturing. One firm doing all kinds of Product Development!”
“Great service, fair price, and the parts worked perfectly in our assembly.”
“Top-notch machining and fast shipping. Very satisfied with the results.”
“The next disruption is happening in Prototyping & Manufacturing on-demand and Frigate is leading the way! I personally believe the Frigate's way of IIOT enabled cloud platform with Al.”
“Frigate delivered high-quality parts at a competitive price. The instant quote tool is a huge plus for us!”
“We appreciate the precision and quality of the machined components in the recent delivery—they meet our specifications perfectly and demonstrate Frigate’s capability for excellent workmanship.”
“Flawless execution from quote to delivery.”
“I am absolutely happy to work with supplier like Frigate who were quite proactive & result oriented . Frigate has high willingness team who has strong know how & their passion towards the products & process were absolutely thrilling.”
“The precision on these parts is impressive, and they arrived ahead of schedule. Frigate’s process really stands out!”
“Parts were exactly as spec’d, and the instant quote made budgeting a breeze.”
“Good value for the money.”
“The finish was perfect, and the team was easy to work with.”
“Working with Frigate has been great. Their proactive, results-driven approach and expertise shine through in every project. It's been a pleasure collaborating with them.”
"We are highly satisfied with the timely delivery and quality of the MIG Welding Cable from Frigate. Their attention to detail, secure packaging, and quick responsiveness stood out. We confidently recommend Frigate Engineering Services Pvt. Ltd. as a reliable manufacturing partner."
Having Doubts? Our FAQ
Check all our Frequently Asked Question
Frigate uses advanced simulation software and real-time process monitoring to optimize injection speed, cooling time, and material flow, significantly reducing cycle times while maintaining part quality.
Frigate employs high-precision temperature and pressure control and tailored gate and runner designs to ensure uniform material distribution and eliminate common defects such as voids and sink marks.
By carefully selecting reinforced polymers and optimizing injection parameters, Frigate enhances mechanical properties like tensile strength, impact resistance, and fatigue resistance, meeting the most demanding performance requirements.
Frigate uses specialized equipment with enhanced heat resistance and injection pressure capabilities, enabling the molding of advanced materials like carbon fiber composites, PEEK, and polyimide without compromising structural integrity.
Frigate employs sophisticated mold flow analysis and advanced thermal management strategies to predict and control thermal expansion, ensuring uniform shrinkage and part-to-part consistency across large production runs.
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LOCATIONS
Global Sales Office
818, Preakness lane, Coppell, Texas, USA – 75019
Registered Office
10-A, First Floor, V.V Complex, Prakash Nagar, Thiruverumbur, Trichy-620013, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
Other Locations
- Bhilai
- Chennai
- Texas, USA
