Injection Molding and Plastics Manufacturing Services
Frigate employs precision injection molding to produce high-quality, complex plastic parts. We optimize material flow, cooling, and cycle times for maximum efficiency and precision.
Our Clients
Advantages of Injection Molding and Plastics Manufacturing Services
Reduced Post-Processing
Injection molding minimizes the need for secondary operations, as parts are often ready for use immediately after cooling.
Consistent Quality
The automated nature of injection molding ensures consistent product quality, with minimal variation between individual parts in each production cycle.
Enhanced Durability
Injection-molded plastic parts can be engineered for superior strength and resistance to impact, wear, and environmental factors.
Reduced Waste
The process precisely controls material usage, minimizing scrap and making it an environmentally friendly manufacturing option.
Precision in Custom Injection Molding and Plastics Manufacturing
Custom injection molding offers precise, high-quality plastic parts tailored to specific requirements. The process ensures tight tolerances and consistent quality, even in high-volume production. Various materials can be used, providing durability and functional performance for various applications. Rapid cycle times optimize production efficiency while reducing waste. Injection molding also supports complex geometries, multi-material integration, and intricate features, offering flexibility in part design. This method is ideal for producing reliable, high-performance components with minimal lead times and cost efficiency.
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Our Injection Molding and Plastics Manufacturing Process
A custom mold is designed based on part specifications, ensuring proper cavity formation, cooling channels, and ejection systems.
The appropriate thermoplastic or thermoset material is chosen based on the required part properties, such as strength, flexibility, or resistance.
The material is heated until molten and injected into the mold cavity under high pressure, filling it completely and precisely.
The molten material cools and solidifies within the mold. Then, it takes the shape of the cavity, achieving the desired dimensional accuracy.
Once cooled, the part is ejected from the mold using an ejection system, ensuring no damage to the part during removal.
The molded part undergoes any necessary post-processing (e.g., trimming or assembly), followed by quality inspection to ensure it meets specifications.
Industries We Serve
A custom mold is designed based on part specifications, ensuring proper cavity formation, cooling channels, and ejection systems.
The appropriate thermoplastic or thermoset material is chosen based on the required part properties, such as strength, flexibility, or resistance.
The material is heated until molten and injected into the mold cavity under high pressure, filling it completely and precisely.
The molten material cools and solidifies within the mold. Then, it takes the shape of the cavity, achieving the desired dimensional accuracy.
Once cooled, the part is ejected from the mold using an ejection system, ensuring no damage to the part during removal.
The molded part undergoes any necessary post-processing (e.g., trimming or assembly), followed by quality inspection to ensure it meets specifications.
Our Injection Molding and Plastics Manufacturing Process
Ensure Consistent Material Flow and Adhesion in Multi-Component Molding
Frigate utilizes specialized tooling and process control to achieve precise adhesion and material flow in multi-component molding. Advanced injection systems ensure uniform material distribution and proper component alignment. Custom gating and multi-stage injection techniques are employed to inject materials sequentially, minimizing the risk of misalignment or adhesion failure. This process ensures that complex parts with multiple materials maintain structural integrity and meet stringent performance standards, even in high-demand applications where reliability and durability are critical.
Injection Molding and Plastics Manufacturing Materials
At Frigate, injection molding is carefully optimized for precision and efficiency. Advanced techniques ensure the consistent production of high-quality, complex plastic parts.
ABS (Acrylonitrile Butadiene Styrene) is a high-strength thermoplastic known for its excellent impact resistance and toughness. It also provides good resistance to heat and chemicals, making it ideal for durable parts like housings and automotive components.
Polycarbonate offers superior impact resistance, optical clarity, and high-temperature stability. It is commonly used for high-performance parts such as lenses, electrical enclosures, and automotive glazing.
Polypropylene is chemically resistant and has a high melting point, making it suitable for parts exposed to harsh chemicals and elevated temperatures. It's commonly used for medical devices, automotive under-the-hood parts, and containers.
HDPE and LDPE offer excellent chemical, low friction, and moisture resistance. HDPE is used for tough, durable parts like tanks and pipes, while LDPE is ideal for flexible applications such as films and packaging.
Nylon is known for its wear resistance, low friction, and high tensile strength. It is often used in high-performance gears, bushings, and electrical components, particularly in automotive and industrial applications.
Also called acetal, POM has low friction, stiffness, and excellent dimensional stability. It’s ideal for precision components like bearings, gears, and automotive parts that require tight tolerances and durability.
Polystyrene is a rigid, transparent thermoplastic offering easy molding and excellent electrical insulation properties. It is commonly used for non-durable products like packaging, trays, and consumer electronics casings.
TPE combines rubber's elasticity with plastics' moldability. It is ideal for flexible and soft parts, such as gaskets, seals, and soft-touch handles, while maintaining high durability.
PET offers high strength, durability, and excellent chemical resistance. Due to its ability to withstand sterilization, it is commonly used in beverage bottles, food packaging, and medical components.
Polyurethane is a versatile material with superior abrasion resistance and elasticity. It can be molded into flexible or rigid forms, making it ideal for automotive parts, seals, gaskets, and cushioning applications.
Injection Molding Solutions for Complex Pharmaceutical Components
Pharmaceutical components require both precision and durability to meet industry standards. Injection molding offers a solution by producing intricate, high-performance parts such as dosage delivery systems, medical vials, and packaging components. The technology ensures precise control over part geometry and material consistency, crucial for maintaining product integrity in the pharmaceutical sector. Injection molding also supports using specialized materials designed to meet regulatory guidelines, ensuring compliance and safety throughout manufacturing.
- Solid Progress
What You Gain with Us
We make your profitability and operations easier with practical approach.
↓ 7-8%
OPS COST
↓ 2-3%
COGM
3X
Aggregation
↑ 25%
Machinery Utilisation
↓ 50%
Expedition
↑ 30%
Frigater Revenue
Prevent Defects and Deformation in Delicate or Intricate Designs
For intricate or delicate designs, precise control over injection velocity is essential. Frigate uses advanced injection molding machines with precise velocity control to manage material flow, particularly for high-viscosity substances. Injection speed is carefully adjusted based on the part’s geometry and material properties to prevent overpacking, flash, or deformation. This level of control ensures that even thin-walled or micro-molded components maintain their intended structure, surface finish, and dimensional accuracy while minimizing defects and ensuring consistent quality throughout production.
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What Our Customers Say about Frigate
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Having Doubts? Our FAQ
Check all our Frequently Asked Question
Frigate uses advanced simulation software and real-time process monitoring to optimize injection speed, cooling time, and material flow, significantly reducing cycle times while maintaining part quality.
Frigate employs high-precision temperature and pressure control and tailored gate and runner designs to ensure uniform material distribution and eliminate common defects such as voids and sink marks.
By carefully selecting reinforced polymers and optimizing injection parameters, Frigate enhances mechanical properties like tensile strength, impact resistance, and fatigue resistance, meeting the most demanding performance requirements.
Frigate uses specialized equipment with enhanced heat resistance and injection pressure capabilities, enabling the molding of advanced materials like carbon fiber composites, PEEK, and polyimide without compromising structural integrity.
Frigate employs sophisticated mold flow analysis and advanced thermal management strategies to predict and control thermal expansion, ensuring uniform shrinkage and part-to-part consistency across large production runs.
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LOCATIONS
Global Sales Office
818, Preakness lane, Coppell, Texas, USA – 75019
Registered Office
23, 6th West Street, Balaji Nagar, Kattur, Pappakuruchi, Tiruchirappalli-620019, Tamil Nadu, India.
Operations Office
9/1, Poonthottam Nagar, Ramanandha Nagar, Saravanampatti, Coimbatore-641035, Tamil Nadu, India. ㅤ
